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Kevlar 29 vs PBI Fiber (Celazole)

Composite · grade comparison

Kevlar 29 and PBI Fiber (Celazole) are both composite grades. Kevlar 29 is the stronger of the two: tensile strength 2,920 MPa (424 ksi) against 340 MPa (49.3 ksi) for PBI Fiber (Celazole), about 8.6 times as much. In exchange, PBI Fiber (Celazole) is the more ductile: elongation 28% versus 3.6% for Kevlar 29. Kevlar 29 is stiffer (70.5 GPa vs 5.6 GPa) and PBI Fiber (Celazole) runs hotter in service (300°C vs 180°C continuous).

Kevlar 29Choose it when strength drives the design.

PBI Fiber (Celazole)Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Kevlar 29 vs PBI Fiber (Celazole): properties

Kevlar 29PBI Fiber (Celazole)

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70.5 GPa10.2 Msi
5.6 GPa0.81 Msi

Shear Modulus

2.2 GPa0.32 Msi
—

Poisson's Ratio

0.36
—

Tensile Strength (Ultimate)

2,920 MPa424 ksi
340 MPa49.3 ksi

Elongation at Break

3.6%
28%

Compressive Strength

400 MPa58 ksi
—

Physical

Density and transition temperatures.

Density

1.44 g/cm³0.05 lb/in³
1.43 g/cm³0.05 lb/in³

Glass Transition (Tg)

360°C680 °F
427°C801 °F

Water Absorption (24 h)

4%
13%

Water Absorption (Saturation)

7%
15%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.41 W/m·K0.24 BTU/hr·ft·°F

Specific Heat Capacity

1,420 J/kg·K0.34 BTU/lb·°F
1,000 J/kg·K0.24 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

-2 µm/m·K-1.1 µin/in·°F
23 µm/m·K12.8 µin/in·°F

Max Service Temperature (continuous)

180°C356 °F
300°C572 °F

Limiting Oxygen Index

29%
41%

Max Service Temperature (short-term)

250°C482 °F
500°C932 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Constant (1 MHz)

4
3.2

Dissipation Factor (1 MHz)

0.02
—

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

65 / 100
—

UV / Weathering Resistance

20 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
—

Polishability

20 / 100
—

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

270 MJ/kg116,079 BTU/lb
450 MJ/kg193,465 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
28 kg CO₂/kg

Embodied Water

500 L/kg59.9 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

2,028 kN·m/kg
238 kN·m/kg

Specific Stiffness (E / density)

49 MN·m/kg
3.9 MN·m/kg

Thermal Diffusivity

0 mm²/s
0.3 mm²/s

Thermal Shock Resistance Index

-1
1

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityKevlar 29PBI Fiber (Celazole)
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Kevlar 29 vs PBI Fiber (Celazole) — frequently asked

Is Kevlar 29 stronger than PBI Fiber (Celazole)?

Yes. Kevlar 29 has a typical tensile strength of 2,920 MPa (424 ksi) against 340 MPa (49.3 ksi) for PBI Fiber (Celazole) — about 8.6 times as much.

Which is cheaper, Kevlar 29 or PBI Fiber (Celazole)?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Kevlar 29 over PBI Fiber (Celazole)?

Pick Kevlar 29 when strength drives the design. Pick PBI Fiber (Celazole) when the part is bent, formed or impact-loaded, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Kevlar 29 and PBI Fiber (Celazole) side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.