FabDigitFabDigit

Basalt Fiber vs Kevlar 29

Composite · grade comparison

Basalt Fiber and Kevlar 29 are both composite grades. Kevlar 29 is the more ductile: elongation 3.6% versus 3.1% for Basalt Fiber. Kevlar 29 is lighter (1.44 g/cm³ vs 2.67 g/cm³ for Basalt Fiber) and Basalt Fiber is stiffer (89 GPa vs 70.5 GPa). On the shop floor, Basalt Fiber sits in a lower cost tier (standard, $$) than Kevlar 29 (high, $$$$).

Basalt FiberChoose it when the part sees heat, or when cost is the deciding factor.

Kevlar 29Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Basalt Fiber vs Kevlar 29: properties

Basalt FiberKevlar 29

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

89 GPa12.9 Msi
70.5 GPa10.2 Msi

Shear Modulus

35 GPa5.1 Msi
2.2 GPa0.32 Msi

Bulk Modulus

60 GPa8.7 Msi
—

Poisson's Ratio

0.26
0.36

Tensile Strength (Ultimate)

3,000 MPa435 ksi
2,920 MPa424 ksi

Elongation at Break

3.1%
3.6%

Compressive Strength

—
400 MPa58 ksi

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
1.44 g/cm³0.05 lb/in³

Water Absorption (24 h)

0.05%
4%

Water Absorption (Saturation)

0.1%
7%

Glass Transition (Tg)

—
360°C680 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

840 J/kg·K0.2 BTU/lb·°F
1,420 J/kg·K0.34 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

8 µm/m·K4.4 µin/in·°F
-2 µm/m·K-1.1 µin/in·°F

Max Service Temperature (continuous)

600°C1,112 °F
180°C356 °F

Min Service Temperature

-260°C-436 °F
-196°C-321 °F

Limiting Oxygen Index

100%
29%

Max Service Temperature (short-term)

900°C1,652 °F
250°C482 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Dielectric Constant (1 MHz)

—
4

Dissipation Factor (1 MHz)

—
0.02

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
65 / 100

UV / Weathering Resistance

95 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Polishability

—
20 / 100

Same in both: Machinability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

22 MJ/kg9,458 BTU/lb
270 MJ/kg116,079 BTU/lb

Embodied Carbon (primary production)

1.8 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

25 L/kg3 gal/lb
500 L/kg59.9 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

1,124 kN·m/kg
2,028 kN·m/kg

Specific Stiffness (E / density)

33.3 MN·m/kg
49 MN·m/kg

Thermal Shock Resistance Index

0
-1

Same in both: Thermal Diffusivity 0 mm²/s

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityBasalt FiberKevlar 29
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

Basalt Fiber vs Kevlar 29 — frequently asked

What is the difference between Basalt Fiber and Kevlar 29?

Basalt Fiber and Kevlar 29 are both composite grades. Kevlar 29 is the more ductile: elongation 3.6% versus 3.1% for Basalt Fiber. Kevlar 29 is lighter (1.44 g/cm³ vs 2.67 g/cm³ for Basalt Fiber) and Basalt Fiber is stiffer (89 GPa vs 70.5 GPa).

Which is cheaper, Basalt Fiber or Kevlar 29?

Basalt Fiber is the lower-cost material: it sits in the standard tier ($$) while Kevlar 29 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose Basalt Fiber over Kevlar 29?

Pick Basalt Fiber when the part sees heat, or when cost is the deciding factor. Pick Kevlar 29 when the part is bent, formed or impact-loaded, or when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Basalt Fiber and Kevlar 29 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.