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FR-4 vs G10-ESD

Composite · grade comparison

FR-4 and G10-ESD are both composite grades. FR-4 is stiffer (22 GPa vs 20 GPa). On the shop floor, FR-4 sits in a lower cost tier (standard, $$) than G10-ESD (premium, $$$).

FR-4Choose it when cost is the deciding factor.

FR-4 vs G10-ESD: properties

FR-4G10-ESD

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

22 GPa3.2 Msi
20 GPa2.9 Msi

Shear Modulus

4.5 GPa0.65 Msi
5.5 GPa0.8 Msi

Poisson's Ratio

0.14
0.15

Tensile Strength (Ultimate)

310 MPa45 ksi
300 MPa43.5 ksi

Elongation at Break

1.8%
2%

Compressive Strength

415 MPa60.2 ksi
450 MPa65.3 ksi

Flexural Strength

415 MPa60.2 ksi
440 MPa63.8 ksi

Flexural Modulus

20 GPa2.9 Msi
19 GPa2.8 Msi

Izod Impact, Notched

420 J/m7.9 ft·lbf/in
480 J/m9 ft·lbf/in

Fracture Toughness (K_IC)

—
25 MPa·√m22.8 ksi·√in

Hardness, Rockwell R

—
125 HRR

Same in both: Compressive Modulus 18 GPa2.6 Msi · Shear Strength 130 MPa18.9 ksi · Hardness, Rockwell M 110 HRM

Physical

Density and transition temperatures.

Glass Transition (Tg)

135°C275 °F
120°C248 °F

Water Absorption (Saturation)

0.35%
0.5%

Same in both: Density 1.85 g/cm³0.07 lb/in³ · Water Absorption (24 h) 0.12%

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

16 µm/m·K8.9 µin/in·°F
14 µm/m·K7.8 µin/in·°F

Min Service Temperature

-50°C-58 °F
-60°C-76 °F

Limiting Oxygen Index

30%
23%

Max Service Temperature (short-term)

180°C356 °F
155°C311 °F

Heat Deflection Temp. @ 0.45 MPa

—
215°C419 °F

Heat Deflection Temp. @ 1.8 MPa

—
200°C392 °F

Same in both: Thermal Conductivity 0.3 W/m·K0.17 BTU/hr·ft·°F · Specific Heat Capacity 1,100 J/kg·K0.26 BTU/lb·°F · Max Service Temperature (continuous) 130°C266 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10⁸ Ω·m3.94×10¹⁵ µΩ·in

Dielectric Strength

20 kV/mm508 V/mil
—

Dielectric Constant (1 MHz)

4.6
—

Dissipation Factor (1 MHz)

0.02
—

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁰ Ω·cm

Surface Resistivity

1×10¹³ Ω
1×10⁷ Ω

Comparative Tracking Index (CTI)

200 V
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Corrosion Resistance 85 / 100 · UV / Weathering Resistance 40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
38 / 100

Polishability

30 / 100
25 / 100

Weldability

—
0 / 100

Formability (cold)

—
3 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
120 MJ/kg51,591 BTU/lb

Embodied Carbon (primary production)

6 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
200 L/kg24 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

168 kN·m/kg
162 kN·m/kg

Specific Stiffness (E / density)

11.9 MN·m/kg
10.8 MN·m/kg

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleG10-ESDFR-4

Manufacturing and finishing

CapabilityFR-4G10-ESD
Default conditionEpoxy MatrixEpoxy Matrix
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Both are offered for CNC machining and Sheet metal. Both take the same 1 finish: Painting.

FR-4 vs G10-ESD — frequently asked

What is the difference between FR-4 and G10-ESD?

FR-4 and G10-ESD are both composite grades. FR-4 is stiffer (22 GPa vs 20 GPa). On the shop floor, FR-4 sits in a lower cost tier (standard, $$) than G10-ESD (premium, $$$).

Which is cheaper, FR-4 or G10-ESD?

FR-4 is the lower-cost material: it sits in the standard tier ($$) while G10-ESD is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, FR-4 or G10-ESD?

FR-4, by a small margin. Both rate fair for machinability — 45/100 against 38/100 for G10-ESD.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FR-4 and G10-ESD side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.