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FR-4 vs G7

Composite · grade comparison

FR-4 and G7 are both composite grades. FR-4 is the stronger of the two: tensile strength 310 MPa (45 ksi) against 170 MPa (24.7 ksi) for G7, about 82% more. FR-4 is stiffer (22 GPa vs 14 GPa) and G7 runs hotter in service (220°C vs 130°C continuous). On the shop floor, FR-4 machines more easily (45 vs 35 out of 100) and FR-4 sits in a lower cost tier (standard, $$) than G7 (premium, $$$).

FR-4Choose it when strength drives the design, or when the part is machined in volume.

G7Choose it when the part sees heat.

FR-4 vs G7: properties

FR-4G7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

22 GPa3.2 Msi
14 GPa2 Msi

Shear Modulus

4.5 GPa0.65 Msi
—

Poisson's Ratio

0.14
0.17

Tensile Strength (Ultimate)

310 MPa45 ksi
170 MPa24.7 ksi

Elongation at Break

1.8%
—

Compressive Strength

415 MPa60.2 ksi
240 MPa34.8 ksi

Compressive Modulus

18 GPa2.6 Msi
12 GPa1.7 Msi

Flexural Strength

415 MPa60.2 ksi
172 MPa24.9 ksi

Flexural Modulus

20 GPa2.9 Msi
13 GPa1.9 Msi

Shear Strength

130 MPa18.9 ksi
95 MPa13.8 ksi

Izod Impact, Notched

420 J/m7.9 ft·lbf/in
320 J/m6 ft·lbf/in

Hardness, Rockwell M

110 HRM
100 HRM

Physical

Density and transition temperatures.

Density

1.85 g/cm³0.07 lb/in³
1.8 g/cm³0.07 lb/in³

Glass Transition (Tg)

135°C275 °F
—

Water Absorption (24 h)

0.12%
0.2%

Water Absorption (Saturation)

0.35%
—

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,100 J/kg·K0.26 BTU/lb·°F
1,000 J/kg·K0.24 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16 µm/m·K8.9 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

130°C266 °F
220°C428 °F

Min Service Temperature

-50°C-58 °F
-60°C-76 °F

Limiting Oxygen Index

30%
40%

Max Service Temperature (short-term)

180°C356 °F
260°C500 °F

Same in both: Thermal Conductivity 0.3 W/m·K0.17 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in

Dielectric Strength

20 kV/mm508 V/mil
15 kV/mm381 V/mil

Dielectric Constant (1 MHz)

4.6
4.2

Dissipation Factor (1 MHz)

0.02
0.003

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹³ Ω·cm

Surface Resistivity

1×10¹³ Ω
1×10¹² Ω

Comparative Tracking Index (CTI)

200 V
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
80 / 100

UV / Weathering Resistance

40 / 100
75 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
35 / 100

Polishability

30 / 100
25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
110 MJ/kg47,292 BTU/lb

Embodied Carbon (primary production)

6 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

168 kN·m/kg
94 kN·m/kg

Specific Stiffness (E / density)

11.9 MN·m/kg
7.8 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleG7FR-4

Manufacturing and finishing

CapabilityFR-4G7
Default conditionEpoxy MatrixSilicone Matrix
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Both are offered for CNC machining and Sheet metal. Both take the same 1 finish: Painting.

FR-4 vs G7 — frequently asked

Is FR-4 stronger than G7?

Yes. FR-4 has a typical tensile strength of 310 MPa (45 ksi) against 170 MPa (24.7 ksi) for G7 — about 82% more.

Which is cheaper, FR-4 or G7?

FR-4 is the lower-cost material: it sits in the standard tier ($$) while G7 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, FR-4 or G7?

FR-4, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for G7.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FR-4 and G7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.