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FR-4 vs G10

Composite · grade comparison

FR-4 and G10 are both composite grades, both electrical insulation composite. FR-4 is stiffer (22 GPa vs 20 GPa) and G10 conducts heat better (0.35 W/m·K vs 0.3 W/m·K). On the shop floor, FR-4 sits in a lower cost tier (standard, $$) than G10 (premium, $$$).

FR-4Choose it when cost is the deciding factor.

FR-4 vs G10: properties

FR-4G10

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

22 GPa3.2 Msi
20 GPa2.9 Msi

Shear Modulus

4.5 GPa0.65 Msi
5 GPa0.73 Msi

Compressive Strength

415 MPa60.2 ksi
480 MPa69.6 ksi

Flexural Strength

415 MPa60.2 ksi
480 MPa69.6 ksi

Shear Strength

130 MPa18.9 ksi
150 MPa21.8 ksi

Izod Impact, Notched

420 J/m7.9 ft·lbf/in
430 J/m8.1 ft·lbf/in

Fracture Toughness (K_IC)

—
15 MPa·√m13.7 ksi·√in

Same in both: Poisson's Ratio 0.14 · Tensile Strength (Ultimate) 310 MPa45 ksi · Elongation at Break 1.8% · Compressive Modulus 18 GPa2.6 Msi · Flexural Modulus 20 GPa2.9 Msi · Hardness, Rockwell M 110 HRM

Physical

Density and transition temperatures.

Density

1.85 g/cm³0.07 lb/in³
1.8 g/cm³0.07 lb/in³

Glass Transition (Tg)

135°C275 °F
120°C248 °F

Water Absorption (24 h)

0.12%
0.15%

Water Absorption (Saturation)

0.35%
0.6%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.35 W/m·K0.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

16 µm/m·K8.9 µin/in·°F
14 µm/m·K7.8 µin/in·°F

Min Service Temperature

-50°C-58 °F
-60°C-76 °F

Limiting Oxygen Index

30%
22%

Same in both: Specific Heat Capacity 1,100 J/kg·K0.26 BTU/lb·°F · Max Service Temperature (continuous) 130°C266 °F · Max Service Temperature (short-term) 180°C356 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

4.6
5

Dissipation Factor (1 MHz)

0.02
0.022

Same in both: Electrical Resistivity 1×10¹² Ω·m3.94×10¹⁹ µΩ·in · Dielectric Strength 20 kV/mm508 V/mil · Volume Resistivity 1×10¹⁴ Ω·cm · Surface Resistivity 1×10¹³ Ω · Comparative Tracking Index (CTI) 200 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

UV / Weathering Resistance

40 / 100
35 / 100

Same in both: Corrosion Resistance 85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Polishability

30 / 100
25 / 100

Weldability

—
0 / 100

Formability (cold)

—
0 / 100

Same in both: Machinability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
110 MJ/kg47,292 BTU/lb

Embodied Carbon (primary production)

6 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
200 L/kg24 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

168 kN·m/kg
172 kN·m/kg

Specific Stiffness (E / density)

11.9 MN·m/kg
11.1 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleFR-4G10

Manufacturing and finishing

CapabilityFR-4G10
Default conditionEpoxy MatrixEpoxy Matrix
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Both are offered for CNC machining and Sheet metal. Both take the same 1 finish: Painting.

FR-4 vs G10 — frequently asked

What is the difference between FR-4 and G10?

FR-4 and G10 are both composite grades, both electrical insulation composite. FR-4 is stiffer (22 GPa vs 20 GPa) and G10 conducts heat better (0.35 W/m·K vs 0.3 W/m·K). On the shop floor, FR-4 sits in a lower cost tier (standard, $$) than G10 (premium, $$$).

Which is cheaper, FR-4 or G10?

FR-4 is the lower-cost material: it sits in the standard tier ($$) while G10 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose FR-4 over G10?

Pick FR-4 when cost is the deciding factor.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FR-4 and G10 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.