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FR-4 vs G11

Composite · grade comparison

FR-4 and G11 are both composite grades. G11 is the stronger of the two: tensile strength 340 MPa (49.3 ksi) against 310 MPa (45 ksi) for FR-4, about 10% more. G11 runs hotter in service (180°C vs 130°C continuous). On the shop floor, FR-4 sits in a lower cost tier (standard, $$) than G11 (premium, $$$).

FR-4Choose it when cost is the deciding factor.

G11Choose it when strength drives the design, or when the part sees heat.

FR-4 vs G11: properties

FR-4G11

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

4.5 GPa0.65 Msi
5.5 GPa0.8 Msi

Poisson's Ratio

0.14
0.13

Tensile Strength (Ultimate)

310 MPa45 ksi
340 MPa49.3 ksi

Compressive Strength

415 MPa60.2 ksi
450 MPa65.3 ksi

Compressive Modulus

18 GPa2.6 Msi
20 GPa2.9 Msi

Flexural Strength

415 MPa60.2 ksi
450 MPa65.3 ksi

Flexural Modulus

20 GPa2.9 Msi
22 GPa3.2 Msi

Shear Strength

130 MPa18.9 ksi
140 MPa20.3 ksi

Izod Impact, Notched

420 J/m7.9 ft·lbf/in
400 J/m7.5 ft·lbf/in

Fracture Toughness (K_IC)

—
20 MPa·√m18.2 ksi·√in

Hardness, Shore D

—
88 Shore D

Same in both: Elastic (Young's) Modulus 22 GPa3.2 Msi · Elongation at Break 1.8% · Hardness, Rockwell M 110 HRM

Physical

Density and transition temperatures.

Glass Transition (Tg)

135°C275 °F
150°C302 °F

Water Absorption (24 h)

0.12%
0.1%

Same in both: Density 1.85 g/cm³0.07 lb/in³ · Water Absorption (Saturation) 0.35%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.33 W/m·K0.19 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

16 µm/m·K8.9 µin/in·°F
14 µm/m·K7.8 µin/in·°F

Max Service Temperature (continuous)

130°C266 °F
180°C356 °F

Min Service Temperature

-50°C-58 °F
-196°C-321 °F

Limiting Oxygen Index

30%
22%

Max Service Temperature (short-term)

180°C356 °F
220°C428 °F

Heat Deflection Temp. @ 1.8 MPa

—
200°C392 °F

Same in both: Specific Heat Capacity 1,100 J/kg·K0.26 BTU/lb·°F

Electrical

Conductivity and insulation.

Dielectric Strength

20 kV/mm508 V/mil
16 kV/mm406 V/mil

Dielectric Constant (1 MHz)

4.6
5.2

Same in both: Electrical Resistivity 1×10¹² Ω·m3.94×10¹⁹ µΩ·in · Dissipation Factor (1 MHz) 0.02 · Volume Resistivity 1×10¹⁴ Ω·cm · Surface Resistivity 1×10¹³ Ω · Comparative Tracking Index (CTI) 200 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
88 / 100

UV / Weathering Resistance

40 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

—
0 / 100

Formability (cold)

—
3 / 100

Same in both: Machinability 45 / 100 · Polishability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
110 MJ/kg47,292 BTU/lb

Embodied Carbon (primary production)

6 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
200 L/kg24 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

168 kN·m/kg
184 kN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Specific Stiffness (E / density) 11.9 MN·m/kg · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleG11FR-4

Manufacturing and finishing

CapabilityFR-4G11
Default conditionEpoxy MatrixEpoxy Matrix
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Both are offered for CNC machining and Sheet metal. Both take the same 1 finish: Painting.

FR-4 vs G11 — frequently asked

Is G11 stronger than FR-4?

Yes. G11 has a typical tensile strength of 340 MPa (49.3 ksi) against 310 MPa (45 ksi) for FR-4 — about 10% more.

Which is cheaper, FR-4 or G11?

FR-4 is the lower-cost material: it sits in the standard tier ($$) while G11 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose FR-4 over G11?

Pick FR-4 when cost is the deciding factor. Pick G11 when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FR-4 and G11 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.