Aluminum 4006 vs 4015
Aluminum · grade comparison
Aluminum 4006 and 4015 are both aluminum grades. 4006 is the stronger of the two: yield strength 125 MPa (18.1 ksi) against 55 MPa (7.98 ksi) for 4015, about 127% more; tensile strength follows at 145 MPa (21 ksi) vs 120 MPa (17.4 ksi). In exchange, 4015 is the more ductile: elongation 26% versus 5% for 4006, and 4006 is harder (42 HB vs 31 HB). 4015 runs hotter in service (175°C vs 120°C continuous) and 4006 conducts heat better (185 W/m·K vs 165 W/m·K). On the shop floor, 4015 welds better (excellent vs very good) and 4006 sits in a lower cost tier (budget, $) than 4015 (premium, $$$).
4006Choose it when strength drives the design, or when cost is the deciding factor.
4015Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
4006 vs 4015: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Same in both: Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Same in both: Melting Point (Solidus) 630°C1,166 °F · Liquidus Temperature 655°C1,211 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Same in both: Machinability Rating (AISI 1212 = 100 %) 30%
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 4006 | 4015 |
|---|---|---|
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $ Budget | $$$ Premium |
| Min. machined wall | — | — |
| Best machined surface | — | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
4006 vs 4015 — frequently asked
Is 4006 stronger than 4015?
Yes. 4006 has a typical yield strength of 125 MPa (18.1 ksi) against 55 MPa (7.98 ksi) for 4015 — about 127% more. Tensile strength is 145 MPa (21 ksi) vs 120 MPa (17.4 ksi).
Which is cheaper, 4006 or 4015?
4006 is the lower-cost material: it sits in the budget tier ($) while 4015 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 4006 or 4015?
4006. Its machinability rates fair (38/100) against poor (32/100) for 4015; for welding the order is 4015 first (excellent, 88/100) then 4006 (very good, 78/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4006 and 4015 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
