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Aluminum 4006 vs 4032

Aluminum · grade comparison

Aluminum 4006 and 4032 are both aluminum grades, both heat resistant al. 4032 is the stronger of the two: yield strength 315 MPa (45.7 ksi) against 125 MPa (18.1 ksi) for 4006, about 152% more; tensile strength follows at 380 MPa (55.1 ksi) vs 145 MPa (21 ksi). 4032 is the more ductile: elongation 9% versus 5% for 4006, and 4032 is harder (120 HB vs 42 HB). 4032 is stiffer (79 GPa vs 69 GPa) and 4032 runs hotter in service (175°C vs 120°C continuous). On the shop floor, 4032 machines more easily (good vs fair), 4006 welds better (very good vs fair), and 4006 sits in a lower cost tier (budget, $) than 4032 (standard, $$).

4006Choose it when it will be welded, or when cost is the deciding factor.

4032Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

4006 vs 4032: properties

40064032

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69 GPa10 Msi
79 GPa11.5 Msi

Shear Modulus

26 GPa3.8 Msi
30 GPa4.4 Msi

Bulk Modulus

71 GPa10.3 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

145 MPa21 ksi
380 MPa55.1 ksi

Yield Strength (0.2% offset)

125 MPa18.1 ksi
315 MPa45.7 ksi

Elongation at Break

5%
9%

Shear Strength

90 MPa13.1 ksi
260 MPa37.7 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
110 MPa16 ksi

Hardness, Brinell

42 HB
120 HB

Fracture Toughness (K_IC)

—
20 MPa·√m18.2 ksi·√in

Hardness, Vickers

—
128 HV

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.7 g/cm³0.1 lb/in³
2.69 g/cm³0.1 lb/in³

Melting Point (Solidus)

630°C1,166 °F
532°C990 °F

Liquidus Temperature

655°C1,211 °F
571°C1,060 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

185 W/m·K107 BTU/hr·ft·°F
141 W/m·K81.5 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
864 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23 µm/m·K12.8 µin/in·°F
19.4 µm/m·K10.8 µin/in·°F

Latent Heat of Fusion

395 J/g170 BTU/lb
389 J/g167 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
175°C347 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

46 % IACS
40 % IACS

Electrical Resistivity

3.75×10⁻⁸ Ω·m1.48 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.75 V
-0.83 V

Corrosion Resistance

68 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
90%

Weldability

78 / 100
40 / 100

Formability (cold)

60 / 100
20 / 100

Castability

60 / 100
—

Brazeability / Solderability

55 / 100
35 / 100

Same in both: Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,150 L/kg138 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

54 kN·m/kg
142 kN·m/kg

Specific Stiffness (E / density)

25.6 MN·m/kg
29.4 MN·m/kg

Modulus of Resilience

113 kJ/m³
628 kJ/m³

Thermal Diffusivity

76.1 mm²/s
60.8 mm²/s

Thermal Shock Resistance Index

17
35

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale40064032

Manufacturing and finishing

Capability40064032
CNC machining—Yes
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
DLC—Yes

Both are offered for Sheet metal. They share 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

4006 vs 4032 — frequently asked

Is 4032 stronger than 4006?

Yes. 4032 has a typical yield strength of 315 MPa (45.7 ksi) against 125 MPa (18.1 ksi) for 4006 — about 152% more. Tensile strength is 380 MPa (55.1 ksi) vs 145 MPa (21 ksi).

Which is cheaper, 4006 or 4032?

4006 is the lower-cost material: it sits in the budget tier ($) while 4032 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4006 or 4032?

4032. Its machinability rates good (55/100) against fair (38/100) for 4006; for welding the order is 4006 first (very good, 78/100) then 4032 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4006 and 4032 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.