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Aluminum 3003 vs 3105

Aluminum · grade comparison

Aluminum 3003 and 3105 are both aluminum grades, both corrosion resistant al. 3105 is the stronger of the two: yield strength 160 MPa (23.2 ksi) against 145 MPa (21 ksi) for 3003, about 10% more; tensile strength follows at 180 MPa (26.1 ksi) vs 150 MPa (21.8 ksi). In exchange, 3003 is the more ductile: elongation 10% versus 8% for 3105, and 3105 is harder (48 HB vs 40 HB).

3003Choose it when the part is bent, formed or impact-loaded.

3105Choose it when strength drives the design.

3003 vs 3105: properties

30033105

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

68.9 GPa10 Msi
69 GPa10 Msi

Shear Modulus

25 GPa3.6 Msi
26 GPa3.8 Msi

Tensile Strength (Ultimate)

150 MPa21.8 ksi
180 MPa26.1 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
160 MPa23.2 ksi

Elongation at Break

10%
8%

Shear Strength

96 MPa13.9 ksi
110 MPa16 ksi

Hardness, Brinell

40 HB
48 HB

Same in both: Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 62 MPa9 ksi

Physical

Density and transition temperatures.

Density

2.73 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

643°C1,189 °F
635°C1,175 °F

Liquidus Temperature

654°C1,209 °F
655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

159 W/m·K91.9 BTU/hr·ft·°F
172 W/m·K99.4 BTU/hr·ft·°F

Specific Heat Capacity

893 J/kg·K0.21 BTU/lb·°F
897 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.2 µm/m·K12.9 µin/in·°F
23.6 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
393 J/g169 BTU/lb

Same in both: Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 41 % IACS · Electrical Resistivity 4.2×10⁻⁸ Ω·m1.65 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
42 / 100

Weldability

90 / 100
85 / 100

Brazeability / Solderability

90 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

—
35%

Same in both: Formability (cold) 70 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

35%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

55 kN·m/kg
66 kN·m/kg

Specific Stiffness (E / density)

25.2 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

153 kJ/m³
186 kJ/m³

Thermal Diffusivity

65.2 mm²/s
70.5 mm²/s

Thermal Shock Resistance Index

15
19

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale30033105

Manufacturing and finishing

Capability30033105
CNC machiningYes—
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
DLCYes—

Both are offered for Sheet metal. They share 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

3003 vs 3105 — frequently asked

Is 3105 stronger than 3003?

Yes. 3105 has a typical yield strength of 160 MPa (23.2 ksi) against 145 MPa (21 ksi) for 3003 — about 10% more. Tensile strength is 180 MPa (26.1 ksi) vs 150 MPa (21.8 ksi).

Which is cheaper, 3003 or 3105?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 3003 or 3105?

3003. Its weldability rates excellent (90/100) against excellent (85/100) for 3105.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3003 and 3105 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.