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Aluminum 3003 vs 3104

Aluminum · grade comparison

Aluminum 3003 and 3104 are both aluminum grades, both corrosion resistant al. 3104 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 145 MPa (21 ksi) for 3003, about 90% more; tensile strength follows at 295 MPa (42.8 ksi) vs 150 MPa (21.8 ksi). In exchange, 3003 is the more ductile: elongation 10% versus 3% for 3104, and 3104 is harder (82 HB vs 40 HB). 3003 runs hotter in service (150°C vs 100°C continuous). On the shop floor, 3003 machines more easily (45 vs 35 out of 100).

3003Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

3104Choose it when strength drives the design.

3003 vs 3104: properties

30033104

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

68.9 GPa10 Msi
69 GPa10 Msi

Shear Modulus

25 GPa3.6 Msi
26 GPa3.8 Msi

Tensile Strength (Ultimate)

150 MPa21.8 ksi
295 MPa42.8 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
275 MPa39.9 ksi

Elongation at Break

10%
3%

Shear Strength

96 MPa13.9 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

62 MPa9 ksi
110 MPa16 ksi

Hardness, Brinell

40 HB
82 HB

Hardness, Vickers

—
90 HV

Same in both: Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.73 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

643°C1,189 °F
629°C1,164 °F

Same in both: Liquidus Temperature 654°C1,209 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

159 W/m·K91.9 BTU/hr·ft·°F
162 W/m·K93.6 BTU/hr·ft·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
396 J/g170 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
100°C212 °F

Same in both: Specific Heat Capacity 893 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.2 µm/m·K12.9 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 41 % IACS · Electrical Resistivity 4.2×10⁻⁸ Ω·m1.65 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
70 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
35 / 100

Weldability

90 / 100
85 / 100

Formability (cold)

70 / 100
45 / 100

Brazeability / Solderability

90 / 100
35 / 100

Polishability

45 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

—
30%

Castability

—
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Water

1,100 L/kg132 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

35%
70%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

55 kN·m/kg
108 kN·m/kg

Specific Stiffness (E / density)

25.2 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

153 kJ/m³
548 kJ/m³

Thermal Diffusivity

65.2 mm²/s
66.7 mm²/s

Thermal Shock Resistance Index

15
30

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale30033104

Manufacturing and finishing

Capability30033104
CNC machiningYes—
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
DLCYes—

Both are offered for Sheet metal. They share 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

3003 vs 3104 — frequently asked

Is 3104 stronger than 3003?

Yes. 3104 has a typical yield strength of 275 MPa (39.9 ksi) against 145 MPa (21 ksi) for 3003 — about 90% more. Tensile strength is 295 MPa (42.8 ksi) vs 150 MPa (21.8 ksi).

Which is cheaper, 3003 or 3104?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 3003 or 3104?

3003, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for 3104; for welding the order is 3003 first (excellent, 90/100) then 3104 (excellent, 85/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3003 and 3104 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.