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Aluminum 3003 vs 3004

Aluminum · grade comparison

Aluminum 3003 and 3004 are both aluminum grades, both corrosion resistant al. 3004 is the stronger of the two: yield strength 200 MPa (29 ksi) against 145 MPa (21 ksi) for 3003, about 38% more; tensile strength follows at 240 MPa (34.8 ksi) vs 150 MPa (21.8 ksi). 3004 is the more ductile: elongation 12% versus 10% for 3003, and 3004 is harder (63 HB vs 40 HB).

3004Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

3003 vs 3004: properties

30033004

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

68.9 GPa10 Msi
69 GPa10 Msi

Shear Modulus

25 GPa3.6 Msi
26 GPa3.8 Msi

Bulk Modulus

69 GPa10 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

150 MPa21.8 ksi
240 MPa34.8 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
200 MPa29 ksi

Elongation at Break

10%
12%

Shear Strength

96 MPa13.9 ksi
125 MPa18.1 ksi

Fatigue Strength (Endurance Limit)

62 MPa9 ksi
105 MPa15.2 ksi

Hardness, Brinell

40 HB
63 HB

Compressive Strength

—
205 MPa29.7 ksi

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.73 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

643°C1,189 °F
629°C1,164 °F

Same in both: Liquidus Temperature 654°C1,209 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

159 W/m·K91.9 BTU/hr·ft·°F
162 W/m·K93.6 BTU/hr·ft·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
393 J/g169 BTU/lb

Same in both: Specific Heat Capacity 893 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.2 µm/m·K12.9 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

41 % IACS
42 % IACS

Electrical Resistivity

4.2×10⁻⁸ Ω·m1.65 µΩ·in
4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.84 V

Same in both: Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
50 / 100

Weldability

90 / 100
88 / 100

Formability (cold)

70 / 100
65 / 100

Brazeability / Solderability

90 / 100
45 / 100

Polishability

45 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

—
90%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Water

1,100 L/kg132 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

35%
55%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

55 kN·m/kg
88 kN·m/kg

Specific Stiffness (E / density)

25.2 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

153 kJ/m³
290 kJ/m³

Thermal Diffusivity

65.2 mm²/s
66.7 mm²/s

Thermal Shock Resistance Index

15
24

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale30033004

Manufacturing and finishing

Capability30033004
CNC machiningYes—
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
DLCYes—

Both are offered for Sheet metal. They share 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

3003 vs 3004 — frequently asked

Is 3004 stronger than 3003?

Yes. 3004 has a typical yield strength of 200 MPa (29 ksi) against 145 MPa (21 ksi) for 3003 — about 38% more. Tensile strength is 240 MPa (34.8 ksi) vs 150 MPa (21.8 ksi).

Which is cheaper, 3003 or 3004?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 3003 or 3004?

3004, by a small margin. Both rate fair for machinability — 50/100 against 45/100 for 3003.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3003 and 3004 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.