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Cobalt-Chrome Alloy Stellite 20 PTA-DEP

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PTA-DEP = pTA / Plasma Transferred Arc powder overlay

Choose for automated, thick (2–6 mm), metallurgically bonded overlays on valve seats, pump sleeves and drilling tools.

High cost $$$$

Values for the PTA-DEP condition

Other Stellite 20 tempers and conditions

Stellite 20 is listed in 3 conditions; see the grade overview at Stellite 20.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As-Deposited
Choose for hand-applied hardfacing of valve seats and tool edges where a thin, low-dilution layer of maximum hardness is wanted.4204500.553 HRC1.8 % IACS
AS-CASTDefault
cast hardfacing rod / cast part
Standard supply form: chill-cast bare rod for oxy-acetylene or GTAW hardfacing, and small cast wear parts.4504800.555 HRC1.8 % IACS
PTA-DEPThis page
PTA / Plasma Transferred Arc powder overlay
Choose for automated, thick (2–6 mm), metallurgically bonded overlays on valve seats, pump sleeves and drilling tools.4504800.554 HRC1.8 % IACS

What is Stellite 20 PTA-DEP?

Stellite 20 PTA-DEP is Stellite 20 in the PTA-DEP condition — choose for automated, thick (2–6 mm), metallurgically bonded overlays on valve seats, pump sleeves and drilling tools. Stellite 20 PTA-DEP has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 480 MPa (69.6 ksi) — weaker than 96% of cobalt-chrome alloy grades. Elongation at break is 0.5% and the elastic modulus is 248 GPa (36 Msi). Stellite 20 PTA-DEP has a density of 8.98 g/cm³ (0.324 lb/in³), heavier than 91% of cobalt-chrome alloy grades. It melts at 1,150°C (2,102 °F). AS-CAST is the default condition FabDigit quotes; PTA-DEP is available on request or by drawing note.

Limitations

  • Low fracture toughness — 9.5 MPa·√m (8.65 ksi·√in), worse than 100% of cobalt-chrome alloy grades
  • Low strength — 450 MPa (65.3 ksi), worse than 96% of cobalt-chrome alloy grades
  • Limited ductility — 0.5%, worse than 89% of cobalt-chrome alloy grades
  • Needs corrosion protection — 65/100, worse than 86% of cobalt-chrome alloy grades
  • High embodied carbon — 16 kg CO₂/kg, worse than 84% of cobalt-chrome alloy grades

Stellite 20 PTA-DEP properties

Typical room-temperature values for Stellite 20 PTA-DEP; 22 are specific to this condition. Other listed values are Stellite 20 reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

Stellite 20 PTA-DEP has a density of 8.98 g/cm³ (0.324 lb/in³), heavier than 91% of cobalt-chrome alloy grades. It melts at 1,150°C (2,102 °F).

Density8.98 g/cm³0.32 lb/in³
Melting Point (Solidus)1,150°C2,102 °F
Liquidus Temperature1,290°C2,354 °F

Mechanical15

Stellite 20 PTA-DEP has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 480 MPa (69.6 ksi) — weaker than 96% of cobalt-chrome alloy grades. Elongation at break is 0.5% and the elastic modulus is 248 GPa (36 Msi).

Elastic (Young's) Modulus248 GPa36 Msi
Shear Modulus97 GPa14.1 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)480 MPa69.6 ksi
Yield Strength (0.2% offset)450 MPa65.3 ksi
Elongation at Break0.5%
Reduction in Area0.5%
Compressive Strength2,000 MPa290 ksi
Shear Strength370 MPa53.7 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Fracture Toughness (K_IC)9.5 MPa·√m8.6 ksi·√in
Charpy V-Notch Impact (RT)2 J1.5 ft·lbf
Hardness, Brinell555 HB
Hardness, Rockwell C54 HRC
Hardness, Vickers600 HV

Thermal5

Stellite 20 PTA-DEP is rated for continuous service to 750°C (1,382 °F). It conducts heat at 14.5 W/m·K (8.38 BTU/hr·ft·°F), better than 64% of cobalt-chrome alloy grades. Thermal expansion is 10.8 µm/m·K (6 µin/in·°F).

Thermal Conductivity14.5 W/m·K8.4 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.8 µm/m·K6 µin/in·°F
Max Service Temperature (continuous)750°C1,382 °F
Min Service Temperature-196°C-321 °F

Electrical3

Stellite 20 PTA-DEP conducts electricity at 1.8 % IACS, worse than 75% of cobalt-chrome alloy grades.

Electrical Conductivity1.8 % IACS
Electrical Resistivity9.5×10⁻⁷ Ω·m37.4 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental2

Corrosion resistance is good (65/100), worse than 86% of cobalt-chrome alloy grades.

Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood resistance to oxidation, seawater, mild acids and hot gases thanks to ~33 % Cr; attacked by hot reducing acids (HCl, H2SO4) and by molten halides; carbide/matrix galvanic couples can cause selective matrix attack in aggressive media.

Sustainability3

Producing a kilogram of Stellite 20 PTA-DEP takes about 200 MJ of energy and emits 16 kg of CO₂ — more than 75% of cobalt-chrome alloy grades. Typical recycled content is 20%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)16 kg CO₂/kg
Typical Recycled Content20%

Manufacturability8

Stellite 20 PTA-DEP's machinability is not recommended (3/100, worse than 100% of cobalt-chrome alloy grades); weldability poor (30/100); formability not recommended (1/100).

MachinabilityNot recommended3/100
Machinability Rating (AISI 1212 = 100 %)2%
WeldabilityPoor30/100
Formability (cold)Not recommended1/100
CastabilityGood60/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good75/100
Anodizing Responsen/a — not an anodizable alloy system

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Stellite 20 PTA-DEP

Is Stellite 20 easy to machine?

Effectively unmachinable by conventional cutting — finish by wet grinding with SiC/CBN wheels, EDM or lapping; allow grinding stock on overlays.

Can Stellite 20 be welded?

Deposit by OFW/GTAW with cast rod or by PTA/laser with powder; preheat 400–650 °C, keep interpass hot, slow furnace cool — some check-cracking is normal and usually acceptable in wear service.

Can Stellite 20 be formed, bent or molded?

No cold or hot forming possible; parts are cast to shape or produced as weld overlays/coatings.

What surface finishes work on Stellite 20?

Grind and lap for sealing faces (Ra <0.4 µm achievable); no plating or anodizing needed — the alloy itself is the wear/corrosion surface.

Stellite 20 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Crforms M7C3 carbides + solid-solution corrosion resistance31 – 3433
WM6C carbide former, hot hardness16 – 1917.5
Chigh carbide volume fraction2.3 – 2.72.45
Ni≤ 32.5
Fe≤ 32.5
Si≤ 1.51
Mn≤ 10.5
Mo≤ 10.3
Cobalance, ~38–42 %balance—

Stellite 20 PTA-DEP — frequently asked

What is Stellite 20 PTA-DEP used for?

Stellite 20 PTA-DEP is typically used for valve trim, abrasive wear plates and oilfield tool hardfacing. In short: severe abrasion hardfacing; erosion-resistant overlay grade; low toughness, grind-finished.

What is the yield strength of Stellite 20 PTA-DEP?

Stellite 20 PTA-DEP has a typical yield strength of 450 MPa (65.3 ksi) and a tensile strength of 480 MPa (69.6 ksi) — weaker than 96% of cobalt-chrome alloy grades. Strength varies by condition: see the 3 listed tempers.

Is Stellite 20 PTA-DEP easy to machine?

Not especially — machinability is rated not recommended (3/100, worse than 100% of cobalt-chrome alloy grades). Effectively unmachinable by conventional cutting — finish by wet grinding with SiC/CBN wheels, EDM or lapping; allow grinding stock on overlays.

Can Stellite 20 PTA-DEP be welded?

Not readily — weldability is rated poor (30/100). Deposit by OFW/GTAW with cast rod or by PTA/laser with powder; preheat 400–650 °C, keep interpass hot, slow furnace cool — some check-cracking is normal and usually acceptable in wear service.

What surface finishes work on Stellite 20 PTA-DEP?

Grind and lap for sealing faces (Ra <0.4 µm achievable); no plating or anodizing needed — the alloy itself is the wear/corrosion surface.

Can Stellite 20 PTA-DEP be formed, bent or molded?

No cold or hot forming possible; parts are cast to shape or produced as weld overlays/coatings.

What is the maximum service temperature of Stellite 20 PTA-DEP?

Stellite 20 PTA-DEP is rated for continuous use to about 750°C (1,382 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Stellite 20 AS-CAST and Stellite 20 OAW-DEP?

AS-CAST is the default condition — standard supply form: chill-cast bare rod for oxy-acetylene or GTAW hardfacing, and small cast wear parts. OAW-DEP: choose for hand-applied hardfacing of valve seats and tool edges where a thin, low-dilution layer of maximum hardness is wanted. Yield strength is 450 MPa in AS-CAST versus 420 MPa in OAW-DEP.

Sources

  1. Stellite 20 alloy data sheet — Kennametal Stellite (2020)
  2. Cobalt-base hardfacing alloys — properties and application guide — Deloro Wear Solutions (2019)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Cobalt wear alloys) — ASM International (1990)
  4. AWS A5.21 / A5.13 — Bare and covered hardfacing electrodes and rods (CoCr class) — AWS (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.