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TaC HP

Other · default condition

HP = hot-pressed sintered TaC ceramic

Standard route for bulk TaC parts and UHTC test pieces: uniaxial hot pressing at 1900–2100 °C gives near-full density with moderate grain growth.

High cost $$$$

Values for the HP condition

Other TaC tempers and conditions

TaC is listed in 3 conditions; see the grade overview at TaC.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Pressureless sintered TaC
Lower-cost route for complex shapes; residual porosity and aid phases cut strength, hardness and conductivity.———1,450 HV16 W/m·K
HPDefaultThis page
Hot-pressed sintered TaC ceramic
Standard route for bulk TaC parts and UHTC test pieces: uniaxial hot pressing at 1900–2100 °C gives near-full density with moderate grain growth.———1,700 HV22 W/m·K
Spark-plasma-sintered fine-grain TaC
Pick when maximum strength, hardness and toughness are needed: fast SPS cycles keep grain size a few µm and close residual porosity.———1,900 HV25 W/m·K

What is TaC HP?

TaC HP is TaC in the HP condition — standard route for bulk TaC parts and UHTC test pieces: uniaxial hot pressing at 1900–2100 °C gives near-full density with moderate grain growth. The elastic modulus is 500 GPa (72.5 Msi). TaC HP has a density of 14.4 g/cm³ (0.52 lb/in³), heavier than 90% of ceramic grades. It melts at 3,880°C (7,016 °F).

Advantages

  • High service temperature — 2,200°C (3,992 °F), better than 96% of ceramic grades
  • Stiff — 500 GPa (72.5 Msi), better than 77% of ceramic grades

Limitations

  • High embodied carbon — 210 kg CO₂/kg, worse than 100% of ceramic grades
  • Heavy — 14.4 g/cm³ (0.52 lb/in³), worse than 90% of ceramic grades

TaC HP properties

Typical room-temperature values for TaC HP; 11 are specific to this condition. Other listed values are TaC reference data and may not represent this condition. Bars are the position among ceramic grades.

Physical3

TaC HP has a density of 14.4 g/cm³ (0.52 lb/in³), heavier than 90% of ceramic grades. It melts at 3,880°C (7,016 °F).

Density14.4 g/cm³0.52 lb/in³
Melting Point (Solidus)3,880°C7,016 °F
Porosity2%

Mechanical10

The elastic modulus is 500 GPa (72.5 Msi).

Elastic (Young's) Modulus500 GPa72.5 Msi
Shear Modulus200 GPa29 Msi
Bulk Modulus320 GPa46.4 Msi
Poisson's Ratio0.24
Compressive Strength2,200 MPa319 ksi
Flexural Strength380 MPa55.1 ksi
Fracture Toughness (K_IC)4 MPa·√m3.6 ksi·√in
Hardness, Vickers1,700 HV
Hardness, Knoop1,700 HK
Hardness, Mohs9.2

Thermal5

TaC HP is rated for continuous service to 2,200°C (3,992 °F). It conducts heat at 22 W/m·K (12.7 BTU/hr·ft·°F), better than 51% of ceramic grades. Thermal expansion is 6.3 µm/m·K (3.5 µin/in·°F).

Thermal Conductivity22 W/m·K12.7 BTU/hr·ft·°F
Specific Heat Capacity190 J/kg·K0.05 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)6.3 µm/m·K3.5 µin/in·°F
Max Service Temperature (continuous)2,200°C3,992 °F
Min Service Temperature-200°C-328 °F

Electrical2

TaC HP has an electrical resistivity of 2.5×10⁻⁷ Ω·m.

Electrical Resistivity2.5×10⁻⁷ Ω·m9.84 µΩ·in
Volume Resistivity2.5×10⁻⁵ Ω·cm

Chemical & Environmental2

Corrosion resistance is very good (80/100), better than 56% of ceramic grades.

Corrosion ResistanceVery good80/100
Chemical Resistance SummaryInert to most mineral acids, alkalis and molten metals at room temperature; attacked by HF/HNO₃ mixtures and by fused alkali oxidants. Oxidizes rapidly in air above ~800 °C to Ta₂O₅, so oxidizing service needs a protective phase (SiC, HfC) or coating.

Sustainability3

Producing a kilogram of TaC HP takes about 3,200 MJ of energy and emits 210 kg of CO₂ — more than 99% of ceramic grades. Typical recycled content is 10%.

Embodied Energy (primary production)3,200 MJ/kg1,375,754 BTU/lb
Embodied Carbon (primary production)210 kg CO₂/kg
Typical Recycled Content10%

Manufacturability3

TaC HP's machinability is not recommended (5/100, worse than 59% of ceramic grades).

MachinabilityNot recommended5/100
PolishabilityExcellent85/100
Sintering / Firing Temperature2,000°C3,632 °F

Common Calculations2

Specific Stiffness (E / density)calculated34.7 MN·m/kg
Thermal Diffusivitycalculated8 mm²/s

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with TaC HP

Is TaC easy to machine?

Green machining before sintering is the practical route; fired TaC is finished only by diamond grinding, lapping or — thanks to its metallic conductivity — wire/sinker EDM.

Can TaC be welded?

Not weldable; joined by active brazing (Ti/Zr-bearing fillers), diffusion bonding to refractory metals, or co-sintering with a metal binder.

Can TaC be formed, bent or molded?

Powder route only: cold isostatic or die pressing then hot pressing/SPS at 1800–2100 °C, or pressureless sintering above 2200 °C with C/B or metal aids; slip and tape casting are used for thin UHTC layers.

What surface finishes work on TaC?

Diamond lapping gives a mirror, dark grey metallic surface; no plating or anodizing — for oxidizing service apply SiC/HfC-bearing or CVD coatings.

TaC chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C (total)stoichiometric TaC = 6.22 wt% C6 – 6.46.2
C (free)free/uncombined carbon in powder grades≤ 0.20.08
Ooxygen pickup on fine powder≤ 0.30.15
N≤ 0.10.03
NbNb is the main natural companion of Ta; higher in TaC-NbC mixed grades≤ 0.50.15
Fe≤ 0.050.02
Ta≈93.8 wt% at stoichiometrybalance—

TaC HP — frequently asked

What is TaC HP used for?

TaC HP is typically used for cemented carbide tool grain refiner, rocket nozzle throat inserts, wear-resistant coatings and UHTC composites. In short: highest-melting carbide phase; densest of the carbides; EDM-capable ceramic.

Is TaC HP easy to machine?

Not especially — machinability is rated not recommended (5/100, worse than 59% of ceramic grades). Green machining before sintering is the practical route; fired TaC is finished only by diamond grinding, lapping or — thanks to its metallic conductivity — wire/sinker EDM.

Can TaC HP be welded?

Not weldable; joined by active brazing (Ti/Zr-bearing fillers), diffusion bonding to refractory metals, or co-sintering with a metal binder.

What surface finishes work on TaC HP?

Diamond lapping gives a mirror, dark grey metallic surface; no plating or anodizing — for oxidizing service apply SiC/HfC-bearing or CVD coatings.

Can TaC HP be formed, bent or molded?

Powder route only: cold isostatic or die pressing then hot pressing/SPS at 1800–2100 °C, or pressureless sintering above 2200 °C with C/B or metal aids; slip and tape casting are used for thin UHTC layers.

What is the maximum service temperature of TaC HP?

TaC HP is rated for continuous use to about 2,200°C (3,992 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Handbook of Refractory Carbides and Nitrides — Noyes / William Andrew (H.O. Pierson) (1996)
  2. Engineered Materials Handbook Vol. 4: Ceramics and Glasses — ASM International (1991)
  3. CRC Materials Science and Engineering Handbook — CRC Press (2016)
  4. Ultra-High Temperature Ceramics: TaC/HfC property compilations (J. Am. Ceram. Soc. review data) — American Ceramic Society (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.