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Aluminum BAlSi-4-H14

Temper

ASTM AWS A5.8 BAlSi-4 · EN B Al 4047A

H14 = strain hardened, half hard

Pick for 0.8–1.6 mm MIG spool wire and 2–5 mm TIG rod where drawn stiffness is needed for smooth feeding.

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Values for the H14 condition

Other BAlSi-4 tempers and conditions

BAlSi-4 is listed in 4 conditions; see the grade overview at BAlSi-4.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick for rolled brazing foil, shim preforms and the clad layer of brazing sheet where maximum ductility for forming is needed.60125845 HB39 % IACS
As fabricated
Pick for remelt ingot, cast rings/washers and preforms fed into dip or furnace brazing lines.75160355 HB36 % IACS
AWDefault
As-welded deposit
Default condition: properties of the solidified 4047 deposit or braze fillet after GMAW/GTAW or furnace/dip brazing.80170455 HB38 % IACS
H14This page
Strain hardened, half hard
Pick for 0.8–1.6 mm MIG spool wire and 2–5 mm TIG rod where drawn stiffness is needed for smooth feeding.130195365 HB37 % IACS

What is BAlSi-4-H14?

BAlSi-4-H14 is BAlSi-4 in the H14 temper — pick for 0.8–1.6 mm MIG spool wire and 2–5 mm TIG rod where drawn stiffness is needed for smooth feeding. BAlSi-4-H14 has a yield strength of 130 MPa (18.9 ksi) and a tensile strength of 195 MPa (28.3 ksi) — weaker than 73% of aluminum grades. Elongation at break is 3% and the elastic modulus is 72 GPa (10.4 Msi). BAlSi-4-H14 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 577°C (1,071 °F). AW is the default condition FabDigit quotes; H14 is available on request or by drawing note.

Advantages

  • Readily welded — 85/100, better than 79% of aluminum grades

Limitations

  • Low fracture toughness — 14 MPa·√m (12.7 ksi·√in), worse than 97% of aluminum grades
  • Hard to polish — 40/100, worse than 91% of aluminum grades
  • Difficult to machine — 32/100, worse than 89% of aluminum grades
  • Limited ductility — 3%, worse than 79% of aluminum grades

BAlSi-4-H14 properties

Typical room-temperature values for BAlSi-4-H14; 22 are specific to this condition. Other listed values are BAlSi-4 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

BAlSi-4-H14 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 577°C (1,071 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)577°C1,071 °F
Liquidus Temperature582°C1,080 °F

Mechanical14

BAlSi-4-H14 has a yield strength of 130 MPa (18.9 ksi) and a tensile strength of 195 MPa (28.3 ksi) — weaker than 73% of aluminum grades. Elongation at break is 3% and the elastic modulus is 72 GPa (10.4 Msi).

Elastic (Young's) Modulus72 GPa10.4 Msi
Shear Modulus27 GPa3.9 Msi
Bulk Modulus73 GPa10.6 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)195 MPa28.3 ksi
Yield Strength (0.2% offset)130 MPa18.9 ksi
Elongation at Break3%
Compressive Strength200 MPa29 ksi
Shear Strength115 MPa16.7 ksi
Fatigue Strength (Endurance Limit)65 MPa9.4 ksi
Fracture Toughness (K_IC)14 MPa·√m12.7 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell65 HB
Hardness, Vickers70 HV

Thermal6

BAlSi-4-H14 is rated for continuous service to 150°C (302 °F). It conducts heat at 155 W/m·K (89.6 BTU/hr·ft·°F), better than 71% of aluminum grades. Thermal expansion is 20.4 µm/m·K (11.3 µin/in·°F).

Thermal Conductivity155 W/m·K89.6 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)20.4 µm/m·K11.3 µin/in·°F
Latent Heat of Fusion500 J/g215 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

BAlSi-4-H14 conducts electricity at 37 % IACS, better than 58% of aluminum grades.

Electrical Conductivity37 % IACS
Electrical Resistivity4.66×10⁻⁸ Ω·m1.83 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 51% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in neutral atmospheres and fresh water thanks to the passive oxide film; attacked by strong alkalis, mineral acids, chlorides and mercury salts; the Si-rich deposit is slightly more cathodic than 1000/3000 series base metal so galvanic pitting can start at the fillet in stagnant chloride water.

Sustainability4

Producing a kilogram of BAlSi-4-H14 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 20%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content20%

Manufacturability8

BAlSi-4-H14's machinability is poor (32/100, worse than 89% of aluminum grades); weldability excellent (85/100); formability poor (20/100).

MachinabilityPoor32/100
Machinability Rating (AISI 1212 = 100 %)32%
WeldabilityExcellent85/100
Formability (cold)Poor20/100
CastabilityExcellent95/100
Brazeability / SolderabilityExcellent98/100
PolishabilityFair40/100
Anodizing Responsepoor — sulfuric anodizing of the high-Si deposit gives a dark grey to charcoal-black, non-uniform film; avoid where cosmetic anodized appearance matters (use 5356/5183 filler instead).

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with BAlSi-4-H14

Is BAlSi-4 easy to machine?

High Si makes the deposit abrasive — use polished-flute carbide or PCD tooling, high speed, generous coolant, and expect rapid edge wear on HSS.

Can BAlSi-4 be welded?

Excellent as a GMAW/GTAW filler for 3xx.x castings and 6000 series where hot-crack resistance matters; do not use where the joint must be anodized or where 5000-series-level ductility/marine service is required.

Can BAlSi-4 be formed, bent or molded?

The alloy itself is barely formable (brittle eutectic); form as thin annealed foil or as the clad layer on 3003-core brazing sheet, and keep bend radii generous.

What surface finishes work on BAlSi-4?

Anodizes dark grey/black and etches unevenly; for cosmetic parts mask fillets, use chemical conversion coating or paint instead of clear anodize.

BAlSi-4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sinear-eutectic; sets the 577–582 °C melting range11 – 1312
Fe≤ 0.80.4
Cu≤ 0.30.05
Mn≤ 0.150.05
Mgkept low for flux (CAB) brazing; higher Mg grades are for vacuum brazing≤ 0.10.02
Zn≤ 0.20.05
BeAWS A5.8 limit; many suppliers offer Be-free≤ 8×10⁻⁴0
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

BAlSi-4-H14 — frequently asked

What is BAlSi-4-H14 used for?

BAlSi-4-H14 is typically used for vacuum brazing, dip brazing, aluminum cookware and heat exchanger fin joints. In short: highest-fluidity aluminum braze filler; eutectic 12% Si composition; poor anodizing response.

What is the yield strength of BAlSi-4-H14?

BAlSi-4-H14 has a typical yield strength of 130 MPa (18.9 ksi) and a tensile strength of 195 MPa (28.3 ksi) — weaker than 73% of aluminum grades. Strength varies by condition: see the 4 listed tempers.

Is BAlSi-4-H14 easy to machine?

Not especially — machinability is rated poor (32/100, worse than 89% of aluminum grades). High Si makes the deposit abrasive — use polished-flute carbide or PCD tooling, high speed, generous coolant, and expect rapid edge wear on HSS.

Can BAlSi-4-H14 be welded?

Yes — weldability is rated excellent (85/100). Excellent as a GMAW/GTAW filler for 3xx.x castings and 6000 series where hot-crack resistance matters; do not use where the joint must be anodized or where 5000-series-level ductility/marine service is required.

What surface finishes work on BAlSi-4-H14?

Anodizes dark grey/black and etches unevenly; for cosmetic parts mask fillets, use chemical conversion coating or paint instead of clear anodize.

Can BAlSi-4-H14 be formed, bent or molded?

The alloy itself is barely formable (brittle eutectic); form as thin annealed foil or as the clad layer on 3003-core brazing sheet, and keep bend radii generous.

What is the maximum service temperature of BAlSi-4-H14?

BAlSi-4-H14 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between BAlSi-4-AW and BAlSi-4-H14?

AW is the default condition — default condition: properties of the solidified 4047 deposit or braze fillet after GMAW/GTAW or furnace/dip brazing. H14: pick for 0.8–1.6 mm MIG spool wire and 2–5 mm TIG rod where drawn stiffness is needed for smooth feeding. Yield strength is 80 MPa in AW versus 130 MPa in H14.

Sources

  1. AWS A5.8/A5.8M — Specification for Filler Metals for Brazing and Braze Welding (BAlSi-4) — American Welding Society (2019)
  2. AWS A5.10/A5.10M — Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods (ER4047) — American Welding Society (2021)
  3. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — 4047/4047A — The Aluminum Association (2018)
  4. EN ISO 17672 / former EN 1044 AL104 aluminium brazing filler metals — ISO/CEN (2016)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. Brazing Handbook, 5th ed. — Aluminum Brazing — American Welding Society (2007)
  7. ER4047 / BAlSi-4 aluminium filler wire and brazing foil datasheets — various filler-metal producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.