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Aluminum 8009/SiC SiC/20p-F

Reinforced grade

also Alcoa 8009

SiC/20p-F = 8009/SiC/20p-F

Maximum stiffness / minimum CTE version for dimensionally stable and wear-loaded parts; ductility and toughness are marginal.

High cost $$$$

Values for the SiC/20p-F condition

Other 8009/SiC tempers and conditions

8009/SiC is listed in 7 conditions; see the grade overview at 8009/SiC.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As-HIPed billet
Isotropic consolidated billet for subsequent forging or machining of near-net blocks; properties below worked product.3854504150 HB27 % IACS
F + 315 °C thermal stabilisation
Pre-exposed condition used to certify dimensional and property stability for long-duration hot service; strength drops only a few percent.4154856152 HB29 % IACS
SiC/11p-FDefault
8009/SiC/11p-F
Baseline extruded bar/section: best balance of strength, ductility and toughness for 315 °C service parts.4255005150 HB125 W/m·K
11 vol% SiC, as-forged
Isothermally forged near-net shapes (impellers, housings) where flow-line strength and part complexity are needed.4355056158 HB28 % IACS
8009/SiC/15p-F
Pick when specific stiffness and lower CTE matter more than ductility.4505203.5160 HB128 W/m·K
SiC/20p-FThis page
8009/SiC/20p-F
Maximum stiffness / minimum CTE version for dimensionally stable and wear-loaded parts; ductility and toughness are marginal.4705402.5172 HB130 W/m·K
8009/SiC/15w-F
Whisker version for the highest longitudinal stiffness and strength; anisotropic, very low ductility, restricted by whisker handling/health rules.4805601.5190 HV—

What is 8009/SiC SiC/20p-F?

8009/SiC SiC/20p-F is 8009/SiC in the SiC/20p-F grade — maximum stiffness / minimum CTE version for dimensionally stable and wear-loaded parts; ductility and toughness are marginal. 8009/SiC SiC/20p-F has a yield strength of 470 MPa (68.2 ksi) and a tensile strength of 540 MPa (78.3 ksi) — stronger than 93% of aluminum grades. Elongation at break is 2.5% and the elastic modulus is 115 GPa (16.7 Msi). 8009/SiC SiC/20p-F has a density of 2.98 g/cm³ (0.108 lb/in³), heavier than 100% of aluminum grades. It melts at 640°C (1,184 °F). SiC/11p-F is the default condition FabDigit quotes; SiC/20p-F is available on request or by drawing note.

Advantages

  • Stiff — 115 GPa (16.7 Msi), better than 100% of aluminum grades
  • High service temperature — 315°C (599 °F), better than 99% of aluminum grades
  • High strength — 470 MPa (68.2 ksi), better than 93% of aluminum grades

Limitations

  • Difficult to machine — 12/100, worse than 100% of aluminum grades
  • High embodied carbon — 24 kg CO₂/kg, worse than 100% of aluminum grades
  • Low fracture toughness — 12 MPa·√m (10.9 ksi·√in), worse than 99% of aluminum grades
  • Difficult to weld — 12/100, worse than 98% of aluminum grades
  • Limited ductility — 2.5%, worse than 83% of aluminum grades

8009/SiC SiC/20p-F properties

Typical room-temperature values for 8009/SiC SiC/20p-F; 14 are specific to this condition. Other listed values are 8009/SiC reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical2

8009/SiC SiC/20p-F has a density of 2.98 g/cm³ (0.108 lb/in³), heavier than 100% of aluminum grades. It melts at 640°C (1,184 °F).

Density2.98 g/cm³0.11 lb/in³
Melting Point (Solidus)640°C1,184 °F

Mechanical13

8009/SiC SiC/20p-F has a yield strength of 470 MPa (68.2 ksi) and a tensile strength of 540 MPa (78.3 ksi) — stronger than 93% of aluminum grades. Elongation at break is 2.5% and the elastic modulus is 115 GPa (16.7 Msi).

Elastic (Young's) Modulus115 GPa16.7 Msi
Shear Modulus39 GPa5.7 Msi
Bulk Modulus83 GPa12 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)540 MPa78.3 ksi
Yield Strength (0.2% offset)470 MPa68.2 ksi
Elongation at Break2.5%
Compressive Strength450 MPa65.3 ksi
Shear Strength300 MPa43.5 ksi
Fatigue Strength (Endurance Limit)215 MPa31.2 ksi
Fracture Toughness (K_IC)12 MPa·√m10.9 ksi·√in
Hardness, Brinell172 HB
Hardness, Vickers195 HV

Thermal6

8009/SiC SiC/20p-F is rated for continuous service to 315°C (599 °F). It conducts heat at 130 W/m·K (75.1 BTU/hr·ft·°F), worse than 65% of aluminum grades. Thermal expansion is 17.5 µm/m·K (9.72 µin/in·°F).

Thermal Conductivity130 W/m·K75.1 BTU/hr·ft·°F
Specific Heat Capacity870 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.5 µm/m·K9.7 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)315°C599 °F
Min Service Temperature-196°C-321 °F

Electrical3

8009/SiC SiC/20p-F conducts electricity at 28 % IACS, worse than 82% of aluminum grades.

Electrical Conductivity28 % IACS
Electrical Resistivity6.2×10⁻⁸ Ω·m2.44 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (42/100), worse than 69% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.78 V
Corrosion ResistanceFair42/100
Chemical Resistance SummaryGood in neutral atmospheres and dry industrial environments; SiC particles and Fe-bearing dispersoids create micro-galvanic sites so pitting occurs in chlorides and standing moisture — protect with chromate-free conversion coating or paint. Attacked by strong acids and alkalis like any aluminium alloy.

Sustainability4

Producing a kilogram of 8009/SiC SiC/20p-F takes about 320 MJ of energy and emits 24 kg of CO₂ — more than 100% of aluminum grades. Typical recycled content is 0%.

Embodied Energy (primary production)320 MJ/kg137,575 BTU/lb
Embodied Carbon (primary production)24 kg CO₂/kg
Embodied Water1,300 L/kg156 gal/lb
Typical Recycled Content0%

Manufacturability7

8009/SiC SiC/20p-F's machinability is not recommended (12/100, worse than 100% of aluminum grades); weldability not recommended (12/100); formability poor (18/100).

MachinabilityNot recommended12/100
Machinability Rating (AISI 1212 = 100 %)8%
WeldabilityNot recommended12/100
Formability (cold)Poor18/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair50/100
Anodizing Responsefair — SiC particles interrupt the barrier layer giving a grey, locally porous film; hard anodising is possible but coating quality and thickness uniformity are below monolithic wrought aluminium

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 8009/SiC SiC/20p-F

Is 8009/SiC easy to machine?

Use PCD or CVD-diamond tooling with high speed / light feed and flood coolant; carbide wears out in minutes and grinding needs diamond wheels.

Can 8009/SiC be welded?

Avoid fusion welding — melting coarsens the Al12(Fe,V)3Si dispersoids and forms Al4C3 at SiC interfaces; use friction stir, inertia friction, diffusion bonding or mechanical fastening.

Can 8009/SiC be formed, bent or molded?

Formed only by hot extrusion, isothermal forging or warm rolling at roughly 400–480 °C; cold forming is limited to very gentle radii due to low RT ductility.

What surface finishes work on 8009/SiC?

Conversion coat plus primer for corrosion protection; anodising gives a grey, particle-disturbed film, and electroless nickel is a better choice for wear or solderable surfaces.

8009/SiC chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Feforms Al12(Fe,V)3Si dispersoids8 – 98.5
Vstabilises dispersoid against coarsening1.1 – 1.51.3
Simatrix Si; excludes Si bound in SiC reinforcement1.5 – 21.7
SiCparticulate reinforcement, ~12 wt% ≈ 11 vol% in the default variant10 – 2212
others (each)≤ 0.05—
Alrapidly solidified matrixbalance—

8009/SiC SiC/20p-F — frequently asked

What is 8009/SiC SiC/20p-F used for?

8009/SiC SiC/20p-F is typically used for gas turbine components, high-temperature aerospace brackets and engine casings. In short: 315 °C aluminum composite; dispersoid-strengthened rapid-solidification alloy; titanium replacement candidate.

What is the yield strength of 8009/SiC SiC/20p-F?

8009/SiC SiC/20p-F has a typical yield strength of 470 MPa (68.2 ksi) and a tensile strength of 540 MPa (78.3 ksi) — stronger than 93% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is 8009/SiC SiC/20p-F easy to machine?

Not especially — machinability is rated not recommended (12/100, worse than 100% of aluminum grades). Use PCD or CVD-diamond tooling with high speed / light feed and flood coolant; carbide wears out in minutes and grinding needs diamond wheels.

Can 8009/SiC SiC/20p-F be welded?

Not readily — weldability is rated not recommended (12/100). Avoid fusion welding — melting coarsens the Al12(Fe,V)3Si dispersoids and forms Al4C3 at SiC interfaces; use friction stir, inertia friction, diffusion bonding or mechanical fastening.

What surface finishes work on 8009/SiC SiC/20p-F?

Conversion coat plus primer for corrosion protection; anodising gives a grey, particle-disturbed film, and electroless nickel is a better choice for wear or solderable surfaces.

Can 8009/SiC SiC/20p-F be formed, bent or molded?

Formed only by hot extrusion, isothermal forging or warm rolling at roughly 400–480 °C; cold forming is limited to very gentle radii due to low RT ductility.

What is the maximum service temperature of 8009/SiC SiC/20p-F?

8009/SiC SiC/20p-F is rated for continuous use to about 315°C (599 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 8009/SiC SiC/11p-F and 8009/SiC HIP-F?

SiC/11p-F is the default condition — baseline extruded bar/section: best balance of strength, ductility and toughness for 315 °C service parts. HIP-F: isotropic consolidated billet for subsequent forging or machining of near-net blocks; properties below worked product. Yield strength is 425 MPa in SiC/11p-F versus 385 MPa in HIP-F.

Sources

  1. ASM Handbook Vol. 21: Composites — Discontinuously Reinforced Aluminum — ASM International (2001)
  2. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys (rapidly solidified Al-Fe-V-Si alloys) — ASM International (1990)
  3. ANSI H35.5 — Designation System for Aluminum Metal-Matrix Composites — The Aluminum Association (1997)
  4. AlliedSignal/Alcoa FVS0812 (Alloy 8009) rapidly solidified aluminium product data — AlliedSignal Inc. / Alcoa (1993)
  5. MMPDS / MIL-HDBK-5 background data on elevated-temperature aluminium alloys — Battelle / FAA (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.