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Aluminum 8009/SiC vs Al2O3f/AC8A

Aluminum · grade comparison

Aluminum 8009/SiC and Al2O3f/AC8A are both aluminum grades. 8009/SiC is the stronger of the two: yield strength 425 MPa (61.6 ksi) against 230 MPa (33.4 ksi) for Al2O3f/AC8A, about 85% more; tensile strength follows at 500 MPa (72.5 ksi) vs 260 MPa (37.7 ksi). 8009/SiC is the more ductile: elongation 5% versus 0.6% for Al2O3f/AC8A, and 8009/SiC is harder (150 HB vs 125 HB). Al2O3f/AC8A is lighter (2.79 g/cm³ vs 2.95 g/cm³ for 8009/SiC) and 8009/SiC is stiffer (100 GPa vs 95 GPa).

8009/SiCChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Al2O3f/AC8AChoose it when weight is the constraint, or when the part sees heat.

8009/SiC vs Al2O3f/AC8A: properties

8009/SiCAl2O3f/AC8A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

100 GPa14.5 Msi
95 GPa13.8 Msi

Shear Modulus

39 GPa5.7 Msi
37 GPa5.4 Msi

Bulk Modulus

83 GPa12 Msi
78 GPa11.3 Msi

Tensile Strength (Ultimate)

500 MPa72.5 ksi
260 MPa37.7 ksi

Yield Strength (0.2% offset)

425 MPa61.6 ksi
230 MPa33.4 ksi

Elongation at Break

5%
0.6%

Compressive Strength

450 MPa65.3 ksi
480 MPa69.6 ksi

Shear Strength

300 MPa43.5 ksi
190 MPa27.6 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

16 MPa·√m14.6 ksi·√in
12 MPa·√m10.9 ksi·√in

Hardness, Brinell

150 HB
125 HB

Hardness, Vickers

170 HV
135 HV

Reduction in Area

—
0.8%

Charpy V-Notch Impact (RT)

—
2 J1.1 ft·lbf

Hardness, Rockwell B

—
70 HRB

Same in both: Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

2.95 g/cm³0.11 lb/in³
2.79 g/cm³0.1 lb/in³

Melting Point (Solidus)

640°C1,184 °F
520°C968 °F

Liquidus Temperature

—
575°C1,067 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

125 W/m·K72.2 BTU/hr·ft·°F
100 W/m·K57.8 BTU/hr·ft·°F

Specific Heat Capacity

870 J/kg·K0.21 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

19.5 µm/m·K10.8 µin/in·°F
17.5 µm/m·K9.7 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
440 J/g189 BTU/lb

Max Service Temperature (continuous)

315°C599 °F
350°C662 °F

Min Service Temperature

-196°C-321 °F
-50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28 % IACS
24 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
7.2×10⁻⁸ Ω·m2.83 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.8 V

Same in both: Corrosion Resistance 42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
25%

Weldability

12 / 100
10 / 100

Formability (cold)

18 / 100
5 / 100

Brazeability / Solderability

20 / 100
15 / 100

Polishability

50 / 100
40 / 100

Castability

—
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

320 MJ/kg137,575 BTU/lb
120 MJ/kg51,591 BTU/lb

Embodied Carbon (primary production)

24 kg CO₂/kg
9 kg CO₂/kg

Embodied Water

1,300 L/kg156 gal/lb
1,000 L/kg120 gal/lb

Typical Recycled Content

0%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

169 kN·m/kg
93 kN·m/kg

Specific Stiffness (E / density)

33.9 MN·m/kg
34.1 MN·m/kg

Modulus of Resilience

903 kJ/m³
278 kJ/m³

Thermal Diffusivity

48.7 mm²/s
40.7 mm²/s

Thermal Shock Resistance Index

32
16

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale8009/SiCAl2O3f/AC8A

Manufacturing and finishing

Capability8009/SiCAl2O3f/AC8A
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

8009/SiC vs Al2O3f/AC8A — frequently asked

Is 8009/SiC stronger than Al2O3f/AC8A?

Yes. 8009/SiC has a typical yield strength of 425 MPa (61.6 ksi) against 230 MPa (33.4 ksi) for Al2O3f/AC8A — about 85% more. Tensile strength is 500 MPa (72.5 ksi) vs 260 MPa (37.7 ksi).

Which is cheaper, 8009/SiC or Al2O3f/AC8A?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose 8009/SiC over Al2O3f/AC8A?

Pick 8009/SiC when strength drives the design, or when the part is bent, formed or impact-loaded. Pick Al2O3f/AC8A when weight is the constraint, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 8009/SiC and Al2O3f/AC8A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.