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Aluminum 7A85-T7651

Temper

GB 7A85

T7651 = t76, stress relieved by stretching

Slightly less over-aged than T74 — higher strength with good exfoliation resistance, typical for medium-thickness plate and skins.

High cost $$$$

Values for the T7651 condition

Other 7A85 tempers and conditions

7A85 is listed in 8 conditions; see the grade overview at 7A85.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition, supplied for deep forming or machining of blanks before solution treatment.1152401665 HB45 % IACS
As fabricated
Mill product before heat treatment; properties not guaranteed, used as feedstock for forging or further heat treat.1803001285 HB44 % IACS
T73, stress relieved by stretching
Maximum SCC immunity for highly stressed thick sections, at the cost of ~8–10 % strength versus T7451.42548011145 HB42 % IACS
Solution treated, stress relieved by compression, over-aged
Standard temper for large 7A85 die forgings and hand forgings where stretching is impossible.4555009152 HB40 % IACS
T7451Default
T74, stress relieved by stretching
Standard thick-plate aerospace temper: best balance of strength, through-thickness toughness and SCC resistance.47051010155 HB40 % IACS
T7651This page
T76, stress relieved by stretching
Slightly less over-aged than T74 — higher strength with good exfoliation resistance, typical for medium-thickness plate and skins.4905309162 HB38 % IACS
Extruded, solution treated, stretched, over-aged to T76
Extruded stringers and profiles needing exfoliation resistance with near-peak strength.5005409165 HB38 % IACS
T6, stress relieved by stretching
Peak-strength plate temper — pick when maximum static strength matters more than SCC/exfoliation resistance.5205608175 HB32 % IACS

What is 7A85-T7651?

7A85-T7651 is 7A85 in the T7651 temper — slightly less over-aged than T74 — higher strength with good exfoliation resistance, typical for medium-thickness plate and skins. 7A85-T7651 has a yield strength of 490 MPa (71.1 ksi) and a tensile strength of 530 MPa (76.9 ksi) — stronger than 95% of aluminum grades. Elongation at break is 9% and the elastic modulus is 71 GPa (10.3 Msi). 7A85-T7651 has a density of 2.85 g/cm³ (0.103 lb/in³), heavier than 96% of aluminum grades. It melts at 476°C (889 °F). T7451 is the default condition FabDigit quotes; T7651 is available on request or by drawing note.

Advantages

  • High strength — 490 MPa (71.1 ksi), better than 95% of aluminum grades
  • Tough — resists crack growth — 36 MPa·√m (32.8 ksi·√in), better than 93% of aluminum grades
  • Easy to machine — 73/100, better than 85% of aluminum grades

Limitations

  • Difficult to weld — 20/100, worse than 89% of aluminum grades
  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades

7A85-T7651 properties

Typical room-temperature values for 7A85-T7651; 11 are specific to this condition. Other listed values are 7A85 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

7A85-T7651 has a density of 2.85 g/cm³ (0.103 lb/in³), heavier than 96% of aluminum grades. It melts at 476°C (889 °F).

Density2.85 g/cm³0.1 lb/in³
Melting Point (Solidus)476°C889 °F
Liquidus Temperature635°C1,175 °F

Mechanical14

7A85-T7651 has a yield strength of 490 MPa (71.1 ksi) and a tensile strength of 530 MPa (76.9 ksi) — stronger than 95% of aluminum grades. Elongation at break is 9% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.9 GPa3.9 Msi
Bulk Modulus75 GPa10.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)530 MPa76.9 ksi
Yield Strength (0.2% offset)490 MPa71.1 ksi
Elongation at Break9%
Reduction in Area22%
Compressive Strength480 MPa69.6 ksi
Shear Strength310 MPa45 ksi
Fatigue Strength (Endurance Limit)160 MPa23.2 ksi
Fracture Toughness (K_IC)36 MPa·√m32.8 ksi·√in
Hardness, Brinell162 HB
Hardness, Vickers165 HV

Thermal6

7A85-T7651 is rated for continuous service to 120°C (248 °F). It conducts heat at 145 W/m·K (83.8 BTU/hr·ft·°F), better than 53% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity145 W/m·K83.8 BTU/hr·ft·°F
Specific Heat Capacity860 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

7A85-T7651 conducts electricity at 38 % IACS, better than 61% of aluminum grades.

Electrical Conductivity38 % IACS
Electrical Resistivity4.3×10⁻⁸ Ω·m1.69 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (44/100), worse than 65% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.82 V
Corrosion ResistanceFair44/100
Chemical Resistance SummaryGood in neutral atmospheres and freshwater; attacked by strong acids/alkalis and by chlorides (pitting, exfoliation); requires anodize/clad/primer in marine or aircraft service; galvanic risk against steel and fasteners.

Sustainability4

Producing a kilogram of 7A85-T7651 takes about 210 MJ of energy and emits 13 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content5%

Manufacturability8

7A85-T7651's machinability is very good (73/100, better than 85% of aluminum grades); weldability poor (20/100); formability poor (25/100).

MachinabilityVery good73/100
Machinability Rating (AISI 1212 = 100 %)190%
WeldabilityPoor20/100
Formability (cold)Poor25/100
CastabilityPoor30/100
Brazeability / SolderabilityNot recommended10/100
PolishabilityGood60/100
Anodizing Responsegood — hard-coat and chromic/sulfuric anodize are standard for aerospace parts; coating is grey-toned rather than clear, decorative bright anodizing is poor due to high Zn/Cu.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 7A85-T7651

Is 7A85 easy to machine?

Machines cleanly in T7x with sharp polished-flute carbide tools, high speed and flood coolant; watch residual-stress distortion when hogging thick plate — rough, stress-relieve/rest, then finish.

Can 7A85 be welded?

Not recommended for fusion welding (hot cracking, severe HAZ softening and SCC); join by fasteners or friction stir welding with post-weld aging where qualified.

Can 7A85 be formed, bent or molded?

Form in O or freshly solution-treated W temper; T7x plate is essentially limited to gentle bends with large radii, so most parts are machined from plate or die-forged.

What surface finishes work on 7A85?

Chromic/sulfuric or hard anodize plus chromate-free conversion coat and primer is standard; expect grey anodic film, avoid bright decorative finishes; shot peening improves SCC and fatigue life.

7A85 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Znprincipal strengthening addition7 – 87.5
Mg1.2 – 1.81.5
Cuimproves SCC resistance in over-aged tempers1.3 – 21.6
ZrAl3Zr dispersoids; replaces Cr for low quench sensitivity0.08 – 0.150.11
Feheld low for fracture toughness≤ 0.080.05
Si≤ 0.060.04
Mn≤ 0.04—
Cr≤ 0.04—
Ti≤ 0.06—
other, each≤ 0.05—
other, total≤ 0.15—
Albalance—

7A85-T7651 — frequently asked

What is 7A85-T7651 used for?

7A85-T7651 is typically used for aircraft bulkheads, thick plate structural forgings and high-toughness aerospace parts. In short: thick-section 7000-series grade; low quench sensitivity; high toughness at 470 MPa.

What is the yield strength of 7A85-T7651?

7A85-T7651 has a typical yield strength of 490 MPa (71.1 ksi) and a tensile strength of 530 MPa (76.9 ksi) — stronger than 95% of aluminum grades. Strength varies by condition: see the 8 listed tempers.

Is 7A85-T7651 easy to machine?

Yes — machinability is rated very good (73/100, better than 85% of aluminum grades). Machines cleanly in T7x with sharp polished-flute carbide tools, high speed and flood coolant; watch residual-stress distortion when hogging thick plate — rough, stress-relieve/rest, then finish.

Can 7A85-T7651 be welded?

Not readily — weldability is rated poor (20/100). Not recommended for fusion welding (hot cracking, severe HAZ softening and SCC); join by fasteners or friction stir welding with post-weld aging where qualified.

What surface finishes work on 7A85-T7651?

Chromic/sulfuric or hard anodize plus chromate-free conversion coat and primer is standard; expect grey anodic film, avoid bright decorative finishes; shot peening improves SCC and fatigue life.

Can 7A85-T7651 be formed, bent or molded?

Form in O or freshly solution-treated W temper; T7x plate is essentially limited to gentle bends with large radii, so most parts are machined from plate or die-forged.

What is the maximum service temperature of 7A85-T7651?

7A85-T7651 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 7A85-T7451 and 7A85-O?

T7451 is the default condition — standard thick-plate aerospace temper: best balance of strength, through-thickness toughness and SCC resistance. O: softest condition, supplied for deep forming or machining of blanks before solution treatment. Yield strength is 470 MPa in T7451 versus 115 MPa in O.

Sources

  1. GB/T 3190 Wrought aluminium and aluminium alloys — Chemical composition — SAC (2020)
  2. GB/T 3880 / GB/T 3191 aluminium plate and extrusion product standards — SAC (2021)
  3. Aluminum Association Teal Sheets — Registration Record of Alloy Designations (7085 reference) — The Aluminum Association (2018)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. MMPDS-17 Metallic Materials Properties Development and Standardization — FAA/Battelle (2022)
  6. Thick aerospace plate 7085/7A85-T7451 datasheets — Arconic / Southwest Aluminium (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.