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Aluminum 7475-W51

Heat-treated state

AA 7475 · UNS A97475 · EN AW-7475, AW 7475

W51 = as-quenched, stress relieved by stretching

Freshly quenched, refrigerated material used for stretch-forming or bending before artificial aging to T6/T73.

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Values for the W51 condition

Other 7475 tempers and conditions

7475 is listed in 10 conditions; see the grade overview at 7475.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition for severe forming or machining before solution treatment.1052281760 HB45 % IACS
W51This page
As-quenched, stress relieved by stretching
Freshly quenched, refrigerated material used for stretch-forming or bending before artificial aging to T6/T73.2203801795 HB31 % IACS
Solution heat treated and overaged for stress-corrosion resistance
Choose where stress-corrosion cracking in the short-transverse direction must be eliminated, accepting ~10 % strength loss.42049013133 HB40 % IACS
T73, stress relieved by stretching
Default damage-tolerant plate temper: highest fracture toughness plus SCC immunity and low residual stress for heavy machining.42149013135 HB40 % IACS
Overaged for exfoliation resistance
Sheet temper balancing near-T6 strength with exfoliation/SCC resistance for skins and thin machined parts.42749612136 HB38.5 % IACS
T6 variant, underaged
Standard high-toughness 7475 sheet temper for fuselage/wing skins needing damage tolerance at near-T6 strength.44852412142 HB36 % IACS
Overaged for exfoliation-corrosion resistance
High-purity 7475 sheet/plate overaged to the T76 condition, trading a little strength from T6 for markedly better exfoliation-corrosion resistance and fracture toughness.45552412142 HB40 % IACS
T76, stress relieved by stretching
Plate compromise between T651 strength and T7351 corrosion/toughness; common for machined wing and frame components.45552412140 HB38.5 % IACS
Solution heat treated and artificially aged
Pick for maximum static strength where SCC exposure is low and part is not stretch-relieved.49656511148 HB33 % IACS
T6, stress relieved by stretching
Peak-strength plate with low residual stress for machined structural parts and moulds.49656511150 HB33 % IACS

What is 7475-W51?

7475-W51 is 7475 heat treated to W51 — freshly quenched, refrigerated material used for stretch-forming or bending before artificial aging to T6/T73. 7475-W51 has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 59% of aluminum grades. Elongation at break is 17% and the elastic modulus is 71 GPa (10.3 Msi). 7475-W51 has a density of 2.81 g/cm³ (0.102 lb/in³), heavier than 86% of aluminum grades. It melts at 477°C (891 °F).

Advantages

  • Tough — resists crack growth — 66 MPa·√m (60.1 ksi·√in), better than 100% of aluminum grades
  • Ductile — tolerates forming and impact — 17%, better than 85% of aluminum grades
  • Polishes to a fine finish — 65/100, better than 82% of aluminum grades
  • Forms and bends easily — 60/100, better than 77% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades
  • Difficult to weld — 18/100, worse than 94% of aluminum grades
  • Needs corrosion protection — 35/100, worse than 85% of aluminum grades

7475-W51 properties

Typical room-temperature values for 7475-W51; 19 are specific to this condition. Other listed values are 7475 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

7475-W51 has a density of 2.81 g/cm³ (0.102 lb/in³), heavier than 86% of aluminum grades. It melts at 477°C (891 °F).

Density2.81 g/cm³0.1 lb/in³
Melting Point (Solidus)477°C891 °F
Liquidus Temperature635°C1,175 °F

Mechanical12

7475-W51 has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 59% of aluminum grades. Elongation at break is 17% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus27 GPa3.9 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)380 MPa55.1 ksi
Yield Strength (0.2% offset)220 MPa31.9 ksi
Elongation at Break17%
Compressive Strength225 MPa32.6 ksi
Shear Strength230 MPa33.4 ksi
Fatigue Strength (Endurance Limit)130 MPa18.9 ksi
Fracture Toughness (K_IC)66 MPa·√m60.1 ksi·√in
Hardness, Brinell95 HB

Thermal6

7475-W51 is rated for continuous service to 65°C (149 °F). It conducts heat at 130 W/m·K (75.1 BTU/hr·ft·°F), worse than 65% of aluminum grades. Thermal expansion is 22.7 µm/m·K (12.6 µin/in·°F).

Thermal Conductivity130 W/m·K75.1 BTU/hr·ft·°F
Specific Heat Capacity864 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.7 µm/m·K12.6 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-196°C-321 °F

Electrical3

7475-W51 conducts electricity at 31 % IACS, worse than 68% of aluminum grades.

Electrical Conductivity31 % IACS
Electrical Resistivity5.56×10⁻⁸ Ω·m2.19 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (35/100), worse than 85% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.82 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryGood in neutral atmospheres and fresh water; overaged T73/T76 tempers resist stress-corrosion and exfoliation far better than T6. Attacked by strong acids and alkalis, and by chlorides in stagnant seawater; requires anodizing, cladding or primer in marine/aerospace service.

Sustainability4

Producing a kilogram of 7475-W51 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 12%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content12%

Manufacturability8

7475-W51's machinability is good (60/100, worse than 51% of aluminum grades); weldability poor (18/100); formability good (60/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityPoor18/100
Formability (cold)Good60/100
CastabilityPoor20/100
Brazeability / SolderabilityNot recommended10/100
PolishabilityGood65/100
Anodizing Responsegood — clear and hard (type III) anodize both work well; low Fe/Si content gives cleaner, more uniform films than 7075, though coating stays slightly grey-bronze

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 7475-W51

Is 7475 easy to machine?

Machines well in aged tempers with sharp polished-flute carbide, high speed and flood coolant; T7x plate distorts less than T651 thanks to stretch stress relief.

Can 7475 be welded?

Not fusion weldable in structure (hot cracking, SCC in HAZ) — join by riveting, adhesive bonding or friction-stir welding with post-weld temper control.

Can 7475 be formed, bent or molded?

Form in O or freshly quenched W temper then age; aged T6/T7x sheet needs generous bend radii (typically ≥4–6 t) and often warm forming.

What surface finishes work on 7475?

Responds well to chromate/anodic pretreatments; clear or hard anodize is standard, and aerospace parts are usually clad, chromated and primed for corrosion protection.

7475 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Zn5.2 – 6.25.7
Mg1.9 – 2.62.25
Cu1.2 – 1.91.6
Crgrain-structure control0.18 – 0.250.21
Fetightly limited for toughness≤ 0.120.07
Sitightly limited for toughness≤ 0.10.06
Mn≤ 0.060.02
Ti≤ 0.060.03
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

7475-W51 — frequently asked

What is 7475-W51 used for?

7475-W51 is typically used for wing skins, fuselage skins and stringers. In short: damage-tolerant aerospace plate.

What is the yield strength of 7475-W51?

7475-W51 has a typical yield strength of 220 MPa (31.9 ksi) and a tensile strength of 380 MPa (55.1 ksi) — stronger than 59% of aluminum grades. Strength varies by condition: see the 10 listed tempers.

Is 7475-W51 easy to machine?

Reasonably — machinability is rated good (60/100, worse than 51% of aluminum grades). Machines well in aged tempers with sharp polished-flute carbide, high speed and flood coolant; T7x plate distorts less than T651 thanks to stretch stress relief.

Can 7475-W51 be welded?

Not readily — weldability is rated poor (18/100). Not fusion weldable in structure (hot cracking, SCC in HAZ) — join by riveting, adhesive bonding or friction-stir welding with post-weld temper control.

What surface finishes work on 7475-W51?

Responds well to chromate/anodic pretreatments; clear or hard anodize is standard, and aerospace parts are usually clad, chromated and primed for corrosion protection.

Can 7475-W51 be formed, bent or molded?

Form in O or freshly quenched W temper then age; aged T6/T7x sheet needs generous bend radii (typically ≥4–6 t) and often warm forming.

What is the maximum service temperature of 7475-W51?

7475-W51 is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 7475-W51?

Yes — 7475-W51 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. AMS 4202 / AMS 4084 — 7475 Aluminum Alloy Plate and Sheet — SAE International (2019)
  3. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys — ASM International (1990)
  4. ASM Handbook Vol. 19: Fatigue and Fracture — ASM International (1996)
  5. MMPDS-Metallic Materials Properties Development and Standardization (7475 typical values) — FAA/Battelle (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.