FabDigit

Aluminum 3105 · temper

Aluminum 3105-O

Properties of the O condition, compared with the other 3105 tempers.

Pick for deep drawing, spinning or severe roll forming where maximum ductility is required.

Sheet metalBudget cost $

What is 3105-O?

3105-O is 3105 in the O temper — pick for deep drawing, spinning or severe roll forming where maximum ductility is required. 3105-O has a yield strength of 55 MPa (7.98 ksi) and a tensile strength of 115 MPa (16.7 ksi) — weaker than 94% of aluminum grades. Elongation at break is 24% and the elastic modulus is 69 GPa (10 Msi). 3105-O has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 635°C (1,175 °F).

Advantages

  • Forms and bends easily — 95/100, better than 96% of aluminum grades
  • Ductile — tolerates forming and impact — 24%, better than 92% of aluminum grades
  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades
  • Conducts heat well — 180 W/m·K (104 BTU/hr·ft·°F), better than 87% of aluminum grades
  • High electrical conductivity — 43 % IACS, better than 83% of aluminum grades

Limitations

  • Low strength — 55 MPa (7.98 ksi), worse than 94% of aluminum grades
  • Difficult to machine — 30/100, worse than 91% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

3105-O properties

Typical room-temperature values for 3105-O — 10 properties are specific to this condition; the rest are grade-level values shared by every 3105 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

3105-O has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 635°C (1,175 °F).

Density2.72 g/cm³0.1 lb/in³
Melting Point (Solidus)635°C1,175 °F
Liquidus Temperature655°C1,211 °F

Mechanical10

3105-O has a yield strength of 55 MPa (7.98 ksi) and a tensile strength of 115 MPa (16.7 ksi) — weaker than 94% of aluminum grades. Elongation at break is 24% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)115 MPa16.7 ksi
Yield Strength (0.2% offset)55 MPa8 ksi
Elongation at Break24%
Shear Strength83 MPa12 ksi
Fatigue Strength (Endurance Limit)62 MPa9 ksi
Hardness, Brinell28 HB

Thermal6

3105-O is rated for continuous service to 200°C (392 °F). It conducts heat at 180 W/m·K (104 BTU/hr·ft·°F), better than 87% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity180 W/m·K104 BTU/hr·ft·°F
Specific Heat Capacity897 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

3105-O conducts electricity at 43 % IACS, better than 83% of aluminum grades.

Electrical Conductivity43 % IACS
Electrical Resistivity4.2×10⁻⁸ Ω·m1.65 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (68/100), better than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood68/100
Chemical Resistance SummaryGood resistance to rural/urban atmospheres, rainwater and mild alkalis of pH 5–8; attacked by strong acids, strong alkalis, mercury salts and chlorides in stagnant crevices; not for prolonged marine immersion without coating.

Sustainability4

Producing a kilogram of 3105-O takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 40%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content40%

Manufacturability7

3105-O's machinability is poor (30/100, worse than 91% of aluminum grades); weldability excellent (85/100); formability excellent (95/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityExcellent85/100
Formability (cold)Excellent95/100
Brazeability / SolderabilityGood60/100
PolishabilityFair45/100
Anodizing Responsefair — anodizes protectively but clear coats turn dull grey; alloy is normally pre-painted/coil-coated instead of anodized for decorative use

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 3105 tempers and conditions

3105 is also supplied in 13 other conditions. The full side-by-side table is on the 3105 overview.

Working with 3105-O

Is 3105 easy to machine?

Soft and gummy — use polished high-rake carbide, high surface speed and flood lubrication to avoid built-up edge; blanking and shearing are preferred over milling for thin coil.

Can 3105 be welded?

Readily GTAW/GMAW/resistance welded with 4043 or 5356 filler (5356 for better colour match after anodizing); HAZ reverts toward O strength, so joints lose H-temper properties.

Can 3105 be formed, bent or molded?

Excellent roll forming, bending and stamping in O/H2x tempers; H14–H18 need generous bend radii and grain-direction control to avoid edge cracking.

What surface finishes work on 3105?

Ideal substrate for coil coating and PVDF/polyester paint after chromate-free pretreatment; clear anodizing gives a dull grey, so anodize only for protection, not appearance.

3105 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.60.3
Fe≤ 0.70.45
Cu≤ 0.30.1
Mn0.3 – 0.80.55
Mg0.2 – 0.80.5
Cr≤ 0.20.05
Zn≤ 0.40.1
Ti≤ 0.10.02
Others (each)0.15 total≤ 0.05
Albalance

3105-O — frequently asked

What is 3105-O used for?

3105-O is typically used for roofing panels, siding and sign blanks. In short: budget-friendly; easy shaping.

What is the yield strength of 3105-O?

3105-O has a typical yield strength of 55 MPa (7.98 ksi) and a tensile strength of 115 MPa (16.7 ksi) — weaker than 94% of aluminum grades. Strength varies by condition: see the 14 listed tempers.

Is 3105-O easy to machine?

Not especially — machinability is rated poor (30/100, worse than 91% of aluminum grades). Soft and gummy — use polished high-rake carbide, high surface speed and flood lubrication to avoid built-up edge; blanking and shearing are preferred over milling for thin coil.

Can 3105-O be welded?

Yes — weldability is rated excellent (85/100). Readily GTAW/GMAW/resistance welded with 4043 or 5356 filler (5356 for better colour match after anodizing); HAZ reverts toward O strength, so joints lose H-temper properties.

What surface finishes work on 3105-O?

Ideal substrate for coil coating and PVDF/polyester paint after chromate-free pretreatment; clear anodizing gives a dull grey, so anodize only for protection, not appearance.

Can 3105-O be formed, bent or molded?

Excellent roll forming, bending and stamping in O/H2x tempers; H14–H18 need generous bend radii and grain-direction control to avoid edge cracking.

What is the maximum service temperature of 3105-O?

3105-O is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 3105-O?

Yes — 3105-O is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  3. EN 485-2 — Aluminium and aluminium alloys, sheet, strip and plate: mechanical propertiesCEN (2016)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  5. Aluminum Design ManualThe Aluminum Association (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.