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Steel Supermalloy-H2A

Heat-treated state

H2A = final hydrogen (magnetic) anneal, ~1100–1180 °C dry H₂, controlled cool

The condition in which the finished shield or core is used — maximum permeability, minimum coercivity, but the metal is very soft and strain-sensitive.

High cost $$$$

Values for the H2A condition

Other Supermalloy tempers and conditions

Supermalloy is listed in 6 conditions; see the grade overview at Supermalloy.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
H2AThis page
Final hydrogen (magnetic) anneal, ~1100–1180 °C dry H₂, controlled cool
The condition in which the finished shield or core is used — maximum permeability, minimum coercivity, but the metal is very soft and strain-sensitive.18050045100 HB3 % IACS
MDefault
Thermomechanically controlled processed
Standard as-supplied soft condition for stamping, drawing and winding; the part is hydrogen-annealed after forming to develop magnetic properties.23056040115 HB2.9 % IACS
Hot rolled
Semi-finished bar or slab stock for further hot/cold working or rough machining of cores and pole pieces.30062032140 HB2.9 % IACS
Half hard
Choose when the strip must hold shape or spring slightly during winding/assembly before the final magnetic anneal.60075012180 HB2.8 % IACS
Cold drawn
For fine wire cores, sensor elements and machined screw-machine parts requiring straightness and tolerance.780880619 HRC2.8 % IACS
Hardened
Highest strength and thinnest gauges (down to foil) for wound cores and laminations that will be annealed after winding.850950421 HRC2.8 % IACS

What is Supermalloy-H2A?

Supermalloy-H2A is Supermalloy heat treated to H2A — the condition in which the finished shield or core is used — maximum permeability, minimum coercivity, but the metal is very soft and strain-sensitive. Supermalloy-H2A has a yield strength of 180 MPa (26.1 ksi) and a tensile strength of 500 MPa (72.5 ksi) — weaker than 99% of steel grades. Elongation at break is 45% and the elastic modulus is 200 GPa (29 Msi). Supermalloy-H2A has a density of 8.77 g/cm³ (0.317 lb/in³), heavier than 100% of steel grades. It melts at 1,400°C (2,552 °F). M is the default condition FabDigit quotes; H2A is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 45%, better than 100% of steel grades
  • Good corrosion resistance — 45/100, better than 98% of steel grades
  • Polishes to a fine finish — 70/100, better than 87% of steel grades

Limitations

  • High embodied carbon — 10.5 kg CO₂/kg, worse than 100% of steel grades
  • Low strength — 180 MPa (26.1 ksi), worse than 99% of steel grades
  • Poor heat conductor — 19 W/m·K (11 BTU/hr·ft·°F), worse than 97% of steel grades
  • Difficult to machine — 22/100, worse than 95% of steel grades
  • Low electrical conductivity — 3 % IACS, worse than 91% of steel grades

Supermalloy-H2A properties

Typical room-temperature values for Supermalloy-H2A; 20 are specific to this condition. Other listed values are Supermalloy reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

Supermalloy-H2A has a density of 8.77 g/cm³ (0.317 lb/in³), heavier than 100% of steel grades. It melts at 1,400°C (2,552 °F).

Density8.77 g/cm³0.32 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical14

Supermalloy-H2A has a yield strength of 180 MPa (26.1 ksi) and a tensile strength of 500 MPa (72.5 ksi) — weaker than 99% of steel grades. Elongation at break is 45% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus175 GPa25.4 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)500 MPa72.5 ksi
Yield Strength (0.2% offset)180 MPa26.1 ksi
Elongation at Break45%
Reduction in Area75%
Shear Strength325 MPa47.1 ksi
Fatigue Strength (Endurance Limit)225 MPa32.6 ksi
Charpy V-Notch Impact (RT)200 J148 ft·lbf
Hardness, Brinell100 HB
Hardness, Rockwell B58 HRB
Hardness, Vickers105 HV

Thermal6

Supermalloy-H2A is rated for continuous service to 400°C (752 °F). It conducts heat at 19 W/m·K (11 BTU/hr·ft·°F), worse than 97% of steel grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity19 W/m·K11 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

Supermalloy-H2A conducts electricity at 3 % IACS, worse than 91% of steel grades.

Electrical Conductivity3 % IACS
Electrical Resistivity5.8×10⁻⁷ Ω·m22.8 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), better than 98% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryGood in dry indoor air, neutral oils and alcohols; tarnishes/rusts lightly in humid or salt-laden air, attacked by acids and ammonia solutions — shielding parts are usually nickel- or tin-plated or lacquered after final anneal.

Sustainability4

Producing a kilogram of Supermalloy-H2A takes about 135 MJ of energy and emits 10.5 kg of CO₂ — more than 100% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)135 MJ/kg58,040 BTU/lb
Embodied Carbon (primary production)10.5 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content25%

Manufacturability8

Supermalloy-H2A's machinability is poor (22/100, worse than 95% of steel grades); weldability good (55/100); formability good (60/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityGood55/100
Formability (cold)Good60/100
CastabilityFair40/100
Brazeability / SolderabilityGood65/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous nickel alloy; use electroless Ni, tin or zinc plating / lacquer instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Supermalloy-H2A

Is Supermalloy easy to machine?

Gummy and strongly work-hardening — use sharp positive-rake carbide, heavy feed, low speed (20–40 m/min) and generous coolant; avoid dwelling, and leave stock for a stress-relief before the magnetic anneal.

Can Supermalloy be welded?

TIG, micro-plasma, laser and resistance welding all work with matching or Ni-Fe filler, but every weld and heat-affected zone destroys permeability locally, so the assembly must be hydrogen-annealed afterwards.

Can Supermalloy be formed, bent or molded?

Excellent deep drawing, stamping and spinning in the soft condition; design for a final free-standing hydrogen anneal because any residual cold work or clamping strain sharply lowers permeability.

What surface finishes work on Supermalloy?

Do not anodize; protect with electroless nickel, tin plating, chromate-free passivation or clear lacquer applied after the final anneal, and never shot-blast or hard-brush a finished shield.

Supermalloy chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Nihigh-purity vacuum-melted79 – 8280.5
Moraises resistivity and permeability5 – 6.55.7
Mn0.3 – 0.70.5
Si0.15 – 0.350.25
Cusmall Cu addition used in some Cu-modified variants of this alloy family≤ 0.3—
Ckept low for magnetic quality≤ 0.030.02
S≤ 0.02—
P≤ 0.02—
Febalance, ≈12–14%balance—

Supermalloy-H2A — frequently asked

What is Supermalloy-H2A used for?

Supermalloy-H2A is typically used for magnetic amplifier cores, toroidal shielding, SQUID/precision instrument shielding and high-sensitivity transformer cores. In short: highest permeability Ni-Fe alloy; low-noise shielding grade; toughest permalloy to machine.

What is the yield strength of Supermalloy-H2A?

Supermalloy-H2A has a typical yield strength of 180 MPa (26.1 ksi) and a tensile strength of 500 MPa (72.5 ksi) — weaker than 99% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is Supermalloy-H2A easy to machine?

Not especially — machinability is rated poor (22/100, worse than 95% of steel grades). Gummy and strongly work-hardening — use sharp positive-rake carbide, heavy feed, low speed (20–40 m/min) and generous coolant; avoid dwelling, and leave stock for a stress-relief before the magnetic anneal.

Can Supermalloy-H2A be welded?

Yes — weldability is rated good (55/100). TIG, micro-plasma, laser and resistance welding all work with matching or Ni-Fe filler, but every weld and heat-affected zone destroys permeability locally, so the assembly must be hydrogen-annealed afterwards.

What surface finishes work on Supermalloy-H2A?

Do not anodize; protect with electroless nickel, tin plating, chromate-free passivation or clear lacquer applied after the final anneal, and never shot-blast or hard-brush a finished shield.

Can Supermalloy-H2A be formed, bent or molded?

Excellent deep drawing, stamping and spinning in the soft condition; design for a final free-standing hydrogen anneal because any residual cold work or clamping strain sharply lowers permeability.

What is the maximum service temperature of Supermalloy-H2A?

Supermalloy-H2A is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Supermalloy-M and Supermalloy-H?

M is the default condition — standard as-supplied soft condition for stamping, drawing and winding; the part is hydrogen-annealed after forming to develop magnetic properties. H: highest strength and thinnest gauges (down to foil) for wound cores and laminations that will be annealed after winding. Yield strength is 230 MPa in M versus 850 MPa in H.

Sources

  1. GB/T 14986 (1J85/1J86) (2018)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Soft Magnetic Alloys) — ASM International (1990)
  3. ASTM A753 — Standard Specification for Wrought Nickel-Iron Soft Magnetic Alloys — ASTM International (2019)
  4. High-permeability 80% Ni-Fe-Mo alloy strip datasheets (mu-metal / supermalloy class) — Magnetic shielding alloy producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.