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Steel P4-N (Normalized)

Heat-treated state

AISI/SAE P4 · UNS T51604

Grain-refining pre-treatment used between forging and annealing; not a delivery condition for finished molds.

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Values for the N condition

Other P4 tempers and conditions

P4 is listed in 4 conditions; see the grade overview at P4.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefault
Annealed
Standard as-supplied bar/block condition: soft enough for cold hobbing and rough machining of the cavity before carburizing.30050025122 HB—
NThis page
Normalized
Grain-refining pre-treatment used between forging and annealing; not a delivery condition for finished molds.4807501821 HRC2.8 % IACS
Hardened & tempered
Use when a tough, dimensionally stable air-hardened body is needed without a wear case (bolsters, inserts with plated surfaces).1,0501,3001241 HRC—
Carburized, hardened & tempered
Working condition for finished cavities: carburize 900–930 °C, air/oil quench, temper 150–200 °C for a hard wear-resistant skin with a tough core.1,1501,400861 HRC—

What is P4-N?

P4-N is P4 heat treated to N — grain-refining pre-treatment used between forging and annealing; not a delivery condition for finished molds. P4-N has a yield strength of 480 MPa (69.6 ksi) and a tensile strength of 750 MPa (109 ksi) — stronger than 59% of steel grades. Elongation at break is 18% and the elastic modulus is 207 GPa (30 Msi). P4-N has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,420°C (2,588 °F). ANN is the default condition FabDigit quotes; N is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 88/100, better than 100% of steel grades

Limitations

  • Low electrical conductivity — 2.8 % IACS, worse than 94% of steel grades
  • Poor heat conductor — 25 W/m·K (14.4 BTU/hr·ft·°F), worse than 88% of steel grades
  • Difficult to machine — 40/100, worse than 77% of steel grades

P4-N properties

Typical room-temperature values for P4-N; 23 are specific to this condition. Other listed values are P4 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

P4-N has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical15

P4-N has a yield strength of 480 MPa (69.6 ksi) and a tensile strength of 750 MPa (109 ksi) — stronger than 59% of steel grades. Elongation at break is 18% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)750 MPa109 ksi
Yield Strength (0.2% offset)480 MPa69.6 ksi
Elongation at Break18%
Reduction in Area45%
Compressive Strength500 MPa72.5 ksi
Shear Strength460 MPa66.7 ksi
Fatigue Strength (Endurance Limit)340 MPa49.3 ksi
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell230 HB
Hardness, Rockwell B98 HRB
Hardness, Vickers242 HV

Thermal6

P4-N is rated for continuous service to 400°C (752 °F). It conducts heat at 25 W/m·K (14.4 BTU/hr·ft·°F), worse than 88% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity25 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-30°C-22 °F

Electrical3

P4-N conducts electricity at 2.8 % IACS, worse than 94% of steel grades.

Electrical Conductivity2.8 % IACS
Electrical Resistivity6.2×10⁻⁷ Ω·m24.4 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (20/100), better than 87% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistancePoor20/100
Chemical Resistance SummaryRusts readily in humid air and with water-based coolants; resists mild wear/oxidation better than plain carbon tool steel due to ~5 % Cr, but needs oil, VCI wrap or Cr/Ni plating for storage and for corrosive plastics (PVC, POM, flame-retardant compounds).

Sustainability4

Producing a kilogram of P4-N takes about 32 MJ of energy and emits 2.4 kg of CO₂ — more than 70% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)32 MJ/kg13,758 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

P4-N's machinability is fair (40/100, worse than 77% of steel grades); weldability fair (40/100); formability fair (35/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityFair40/100
Formability (cold)Fair35/100
CastabilityPoor30/100
Brazeability / SolderabilityFair50/100
PolishabilityExcellent88/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with P4-N

Is P4 easy to machine?

Machine and EDM in the annealed state (soft, slightly gummy — use sharp positive-rake carbide, moderate speeds); after carburizing/hardening only grinding, EDM or CBN finishing is practical, and leave grind stock for the ~0.5–1.5 mm case.

Can P4 be welded?

Weld only in the annealed or pre-hardened state with matching low-alloy/Cr-Mo filler, preheat 300–400 °C, and re-anneal or re-temper immediately; welding through a carburized case will cause cracking and soft spots.

Can P4 be formed, bent or molded?

Annealed P4 is soft enough for cold hobbing of cavities (its classic advantage); stress-relieve after hobbing or heavy machining at ~650 °C before carburizing to limit heat-treat distortion.

What surface finishes work on P4?

Takes a very high mirror polish and photo-etched textures after hardening; not stainless, so protect with rust preventive, or hard chrome / electroless-nickel plate cavities running PVC or moisture-rich resins.

P4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon for hobbability and carburizing response≤ 0.120.07
Mn0.2 – 0.60.4
Si0.1 – 0.40.25
Crgives air-hardening and case hardness4 – 5.254.75
Mo0.4 – 10.75
Niresidual; some producer grades add Ni for core toughness≤ 0.5—
P≤ 0.03—
S≤ 0.03—
Febalance—

P4-N — frequently asked

What is P4-N used for?

P4-N is typically used for carburized mold cavities, wear-resistant mold surfaces and die-casting tooling components. In short: cr-Al carburizing grade; very hard shallow case; classic cold-hobbing steel.

What is the yield strength of P4-N?

P4-N has a typical yield strength of 480 MPa (69.6 ksi) and a tensile strength of 750 MPa (109 ksi) — stronger than 59% of steel grades. Strength varies by condition: see the 4 listed tempers.

Is P4-N easy to machine?

Not especially — machinability is rated fair (40/100, worse than 77% of steel grades). Machine and EDM in the annealed state (soft, slightly gummy — use sharp positive-rake carbide, moderate speeds); after carburizing/hardening only grinding, EDM or CBN finishing is practical, and leave grind stock for the ~0.5–1.5 mm case.

Can P4-N be welded?

With care — weldability is rated fair (40/100). Weld only in the annealed or pre-hardened state with matching low-alloy/Cr-Mo filler, preheat 300–400 °C, and re-anneal or re-temper immediately; welding through a carburized case will cause cracking and soft spots.

What surface finishes work on P4-N?

Takes a very high mirror polish and photo-etched textures after hardening; not stainless, so protect with rust preventive, or hard chrome / electroless-nickel plate cavities running PVC or moisture-rich resins.

Can P4-N be formed, bent or molded?

Annealed P4 is soft enough for cold hobbing of cavities (its classic advantage); stress-relieve after hobbing or heavy machining at ~650 °C before carburizing to limit heat-treat distortion.

What is the maximum service temperature of P4-N?

P4-N is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between P4-ANN and P4 CARB-HT?

ANN is the default condition — standard as-supplied bar/block condition: soft enough for cold hobbing and rough machining of the cavity before carburizing. CARB-HT: working condition for finished cavities: carburize 900–930 °C, air/oil quench, temper 150–200 °C for a hard wear-resistant skin with a tough core. Yield strength is 300 MPa in ANN versus 1,150 MPa in CARB-HT.

Sources

  1. ASTM A681 — Standard Specification for Tool Steels, Alloy (P-type mold steels) — ASTM International (2015)
  2. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (Mold Steels) — ASM International (1990)
  3. ASM Handbook Vol.4 — Heat Treating (Carburizing and Heat Treating of Mold Steels) — ASM International (1991)
  4. ASM Handbook Vol.16 — Machining (machinability ratings of tool steels) — ASM International (1989)
  5. UNS T51604 / AISI P4 alloy record — SAE/ASTM Unified Numbering System (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.