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Steel P21 vs P4

Steel · grade comparison

Steel P21 and P4 are both steel grades. P21 is the stronger of the two: yield strength 1,150 MPa (167 ksi) against 300 MPa (43.5 ksi) for P4, about 3.8 times as much; tensile strength follows at 1,300 MPa (189 ksi) vs 500 MPa (72.5 ksi). In exchange, P4 is the more ductile: elongation 25% versus 14% for P21, and P21 is harder (375 HB vs 122 HB). P21 runs hotter in service (450°C vs 400°C continuous) and P21 conducts heat better (33 W/m·K vs 26 W/m·K). On the shop floor, P4 machines more easily (good vs fair) and P21 welds better (good vs fair).

P21Choose it when strength drives the design, or when the part sees heat.

P4Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

P21 vs P4: properties

P21P4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
207 GPa30 Msi

Bulk Modulus

163 GPa23.6 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

1,300 MPa189 ksi
500 MPa72.5 ksi

Yield Strength (0.2% offset)

1,150 MPa167 ksi
300 MPa43.5 ksi

Elongation at Break

14%
25%

Reduction in Area

50%
55%

Compressive Strength

1,250 MPa181 ksi
320 MPa46.4 ksi

Shear Strength

790 MPa115 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

570 MPa82.7 ksi
250 MPa36.3 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
—

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

375 HB
122 HB

Hardness, Rockwell C

40 HRC
—

Hardness, Vickers

400 HV
128 HV

Hardness, Rockwell B

—
69 HRB

Same in both: Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.83 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Same in both: Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

33 W/m·K19.1 BTU/hr·ft·°F
26 W/m·K15 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12.4 µm/m·K6.9 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

450°C842 °F
400°C752 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.9 % IACS
2.9 % IACS

Electrical Resistivity

3.5×10⁻⁷ Ω·m13.8 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

16 / 100
20 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
55%

Weldability

55 / 100
45 / 100

Formability (cold)

15 / 100
60 / 100

Castability

35 / 100
30 / 100

Brazeability / Solderability

40 / 100
50 / 100

Polishability

90 / 100
88 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
32 MJ/kg13,758 BTU/lb

Same in both: Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

166 kN·m/kg
64 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

3,226 kJ/m³
217 kJ/m³

Thermal Diffusivity

9.2 mm²/s
7.2 mm²/s

Thermal Shock Resistance Index

17
5

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleP21P4

Manufacturing and finishing

CapabilityP21P4
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

P21 vs P4 — frequently asked

Is P21 stronger than P4?

Yes. P21 has a typical yield strength of 1,150 MPa (167 ksi) against 300 MPa (43.5 ksi) for P4 — about 3.8 times as much. Tensile strength is 1,300 MPa (189 ksi) vs 500 MPa (72.5 ksi).

Which is cheaper, P21 or P4?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, P21 or P4?

P4. Its machinability rates good (60/100) against fair (45/100) for P21; for welding the order is P21 first (good, 55/100) then P4 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in P21 and P4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.