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Stainless Steel S45503-H900

Precip hard

UNS S45503

H900 = aged 482 °C (900 °F) for 1 h, peak hardness

Maximum-strength condition (~250 ksi) for highly loaded fittings and fasteners where toughness and SCC margin are secondary.

High cost $$$$

Values for the H900 condition

Other S45503 tempers and conditions

S45503 is listed in 5 conditions; see the grade overview at S45503.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Supply/stock condition for machining, forming and welding before the customer performs the single-step age.7951,0301430 HRC—
Aged 4 h at 566 °C (1050 °F), air cool
Overaged, toughest condition (~200 ksi) for thick sections or parts needing maximum SCC and hydrogen-embrittlement margin.1,3101,4001340 HRC—
H1000Default
Aged 4 h at 538 °C (1000 °F), air cool
Default stocked aged condition: ~220 ksi with the best strength/toughness/SCC balance for aerospace forgings and shafts.1,4501,5201244 HRC—
Aged 4 h at 510 °C (950 °F), air cool
Common aerospace compromise: ~235 ksi with better ductility and SCC behaviour than H900.1,5501,6201147 HRC—
H900This page
Aged 482 °C (900 °F) for 1 h, peak hardness
Maximum-strength condition (~250 ksi) for highly loaded fittings and fasteners where toughness and SCC margin are secondary.1,6201,7201049 HRC—

What is S45503-H900?

S45503-H900 is S45503 in the H900 condition — maximum-strength condition (~250 ksi) for highly loaded fittings and fasteners where toughness and SCC margin are secondary. S45503-H900 has a yield strength of 1,620 MPa (235 ksi) and a tensile strength of 1,720 MPa (249 ksi) — stronger than 100% of stainless steel grades. Elongation at break is 10% and the elastic modulus is 200 GPa (29 Msi). S45503-H900 has a density of 7.76 g/cm³ (0.28 lb/in³), lighter than 58% of stainless steel grades. It melts at 1,400°C (2,552 °F). H1000 is the default condition FabDigit quotes; H900 is available on request or by drawing note.

Advantages

  • High strength — 1,620 MPa (235 ksi), better than 100% of stainless steel grades
  • Polishes to a fine finish — 80/100, better than 89% of stainless steel grades

Limitations

  • Limited ductility — 10%, worse than 98% of stainless steel grades
  • Limited formability — 10/100, worse than 95% of stainless steel grades
  • Low fracture toughness — 48 MPa·√m (43.7 ksi·√in), worse than 93% of stainless steel grades
  • Difficult to machine — 25/100, worse than 88% of stainless steel grades
  • Limited service temperature — 350°C (662 °F), worse than 84% of stainless steel grades

S45503-H900 properties

Typical room-temperature values for S45503-H900; 19 are specific to this condition. Other listed values are S45503 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

S45503-H900 has a density of 7.76 g/cm³ (0.28 lb/in³), lighter than 58% of stainless steel grades. It melts at 1,400°C (2,552 °F).

Density7.76 g/cm³0.28 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,440°C2,624 °F

Mechanical16

S45503-H900 has a yield strength of 1,620 MPa (235 ksi) and a tensile strength of 1,720 MPa (249 ksi) — stronger than 100% of stainless steel grades. Elongation at break is 10% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus159 GPa23.1 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,720 MPa249 ksi
Yield Strength (0.2% offset)1,620 MPa235 ksi
Elongation at Break10%
Reduction in Area40%
Compressive Strength1,680 MPa244 ksi
Shear Strength1,010 MPa146 ksi
Fatigue Strength (Endurance Limit)800 MPa116 ksi
Fracture Toughness (K_IC)48 MPa·√m43.7 ksi·√in
Charpy V-Notch Impact (RT)20 J14.8 ft·lbf
Hardness, Brinell477 HB
Hardness, Rockwell C49 HRC
Hardness, Vickers510 HV

Thermal6

S45503-H900 is rated for continuous service to 350°C (662 °F). It conducts heat at 17.9 W/m·K (10.3 BTU/hr·ft·°F), better than 73% of stainless steel grades. Thermal expansion is 10.3 µm/m·K (5.72 µin/in·°F).

Thermal Conductivity17.9 W/m·K10.3 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.3 µm/m·K5.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-60°C-76 °F

Electrical3

S45503-H900 conducts electricity at 2.2 % IACS, worse than 61% of stainless steel grades.

Electrical Conductivity2.2 % IACS
Electrical Resistivity7.7×10⁻⁷ Ω·m30.3 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (50/100), worse than 78% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceFair50/100
Chemical Resistance SummaryPassive in atmospheric, fresh-water and mild industrial environments; roughly equal to 17-4 PH and clearly better than 410, but attacked by chlorides (pitting/crevice) and by reducing acids; SCC and hydrogen-embrittlement risk rises sharply in the H900/H950 conditions.

Sustainability4

Producing a kilogram of S45503-H900 takes about 58 MJ of energy and emits 4.6 kg of CO₂ — more than 66% of stainless steel grades. Typical recycled content is 35%.

Embodied Energy (primary production)58 MJ/kg24,936 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content35%

Manufacturability8

S45503-H900's machinability is poor (25/100, worse than 88% of stainless steel grades); weldability fair (45/100); formability not recommended (10/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityFair45/100
Formability (cold)Not recommended10/100
CastabilityPoor20/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good80/100
Anodizing Responsen/a — stainless steel; use passivation (AMS 2700) or electropolishing instead of anodizing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S45503-H900

Is S45503 easy to machine?

Rough machine in Condition A (~30 HRC) then age; in H900–H1000 use rigid setups, positive-rake carbide or ceramic inserts, slow speeds and heavy flood coolant — work hardens readily.

Can S45503 be welded?

GTAW/EBW with matching or 455 filler is feasible; avoid excessive heat input, then re-solution-treat plus age (or at minimum re-age) to restore joint strength.

Can S45503 be formed, bent or molded?

Form, bend and thread only in the solution-annealed condition; aging causes minimal (<0.1 %) dimensional change so final geometry can be cut before heat treatment.

What surface finishes work on S45503?

Passivate per AMS 2700 after machining; takes a high polish, and for aged parts above ~1300 MPa avoid electroplating or bake immediately to prevent hydrogen embrittlement.

S45503 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Crestricted vs 0.05 max of S45500≤ 0.030.02
Mn≤ 0.50.25
Si≤ 0.50.2
Prestricted-composition limit≤ 0.020.01
Srestricted-composition limit for transverse toughness≤ 0.010
Cr11 – 12.511.75
Ni7.5 – 9.58.5
Cuco-precipitation strengthener1.5 – 2.52.25
Tiprimary η-Ni3Ti strengthener0.8 – 1.41.2
NbNb+Ta0.1 – 0.50.3
Mo≤ 0.50.2
Febalance—

S45503-H900 — frequently asked

What is S45503-H900 used for?

S45503-H900 is typically used for aircraft landing gear components, high-strength precision forgings, actuator rods and pistons, flap and slat track hardware, torque tubes and drive shafts and fasteners and high-load fittings. In short: highest-strength PH stainless here; tight-chemistry Custom 455; minimal ageing distortion.

What is the yield strength of S45503-H900?

S45503-H900 has a typical yield strength of 1,620 MPa (235 ksi) and a tensile strength of 1,720 MPa (249 ksi) — stronger than 100% of stainless steel grades. Strength varies by condition: see the 5 listed tempers.

Is S45503-H900 easy to machine?

Not especially — machinability is rated poor (25/100, worse than 88% of stainless steel grades). Rough machine in Condition A (~30 HRC) then age; in H900–H1000 use rigid setups, positive-rake carbide or ceramic inserts, slow speeds and heavy flood coolant — work hardens readily.

Can S45503-H900 be welded?

With care — weldability is rated fair (45/100). GTAW/EBW with matching or 455 filler is feasible; avoid excessive heat input, then re-solution-treat plus age (or at minimum re-age) to restore joint strength.

What surface finishes work on S45503-H900?

Passivate per AMS 2700 after machining; takes a high polish, and for aged parts above ~1300 MPa avoid electroplating or bake immediately to prevent hydrogen embrittlement.

Can S45503-H900 be formed, bent or molded?

Form, bend and thread only in the solution-annealed condition; aging causes minimal (<0.1 %) dimensional change so final geometry can be cut before heat treatment.

What is the maximum service temperature of S45503-H900?

S45503-H900 is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between S45503-H1000 and S45503-A?

H1000 is the default condition — default stocked aged condition: ~220 ksi with the best strength/toughness/SCC balance for aerospace forgings and shafts. A: supply/stock condition for machining, forming and welding before the customer performs the single-step age. Yield strength is 1,450 MPa in H1000 versus 795 MPa in A.

Sources

  1. AMS 5617 — Steel, Corrosion-Resistant, Bars and Forgings 11.75Cr-8.5Ni-2.25Cu-1.2Ti (Custom 455) — SAE International (2018)
  2. ASTM A564/A564M — Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel Bars and Shapes — ASTM International (2019)
  3. Custom 455 Stainless alloy technical datasheet — Carpenter Technology (2021)
  4. ASM Handbook Vol.1: Properties and Selection — Irons, Steels and High-Performance Alloys — ASM International (1990)
  5. MMPDS-17 — Metallic Materials Properties Development and Standardization — Battelle/FAA (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.