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Nickel Beryllium 360-TH04

Precip hard

UNS N00360

TH04 = tD04 and precipitation hardened

Cold-rolled hard then precipitation aged — peak strength and hardness temper of Ni-Be 360 for springs, bushings and non-sparking tooling.

High cost $$$$

Values for the TH04 condition

Other Nickel Beryllium 360 tempers and conditions

Nickel Beryllium 360 is listed in 5 conditions; see the grade overview at Nickel Beryllium 360.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest supply condition — pick it when parts must be deep drawn, coiled or heavily formed before age hardening.34076035175 HB5 % IACS
Hardened
Cold-rolled/drawn strip and wire with moderate strength and springiness for parts that will not be age hardened.9701,140633 HRC5 % IACS
ATDefault
solution annealed and age hardened
The standard high-strength condition: form in A temper, then age (~500 °C) for HRC ~50 with good ductility retained.1,2401,650752 HRC7 % IACS
cold worked and age hardened
Maximum-strength temper for flat springs, diaphragms and non-sparking tools where >1800 MPa and HRC 55+ are needed and ductility is secondary.1,5201,830356 HRC7 % IACS
TH04This page
TD04 and precipitation hardened
Cold-rolled hard then precipitation aged — peak strength and hardness temper of Ni-Be 360 for springs, bushings and non-sparking tooling.1,6501,900357 HRC7 % IACS

What is Nickel Beryllium 360-TH04?

Nickel Beryllium 360-TH04 is Nickel Beryllium 360 in the TH04 condition — cold-rolled hard then precipitation aged — peak strength and hardness temper of Ni-Be 360 for springs, bushings and non-sparking tooling. Nickel Beryllium 360-TH04 has a yield strength of 1,650 MPa (239 ksi) and a tensile strength of 1,900 MPa (276 ksi) — stronger than 100% of nickel alloy grades. Elongation at break is 3% and the elastic modulus is 207 GPa (30 Msi). Nickel Beryllium 360-TH04 has a density of 8.26 g/cm³ (0.298 lb/in³), lighter than 57% of nickel alloy grades. It melts at 1,300°C (2,372 °F). AT is the default condition FabDigit quotes; TH04 is available on request or by drawing note.

Advantages

  • High strength — 1,650 MPa (239 ksi), better than 100% of nickel alloy grades
  • Polishes to a fine finish — 85/100, better than 100% of nickel alloy grades
  • Conducts heat well — 48 W/m·K (27.7 BTU/hr·ft·°F), better than 96% of nickel alloy grades
  • High electrical conductivity — 7 % IACS, better than 94% of nickel alloy grades

Limitations

  • High embodied carbon — 22 kg CO₂/kg, worse than 99% of nickel alloy grades
  • Limited service temperature — 400°C (752 °F), worse than 94% of nickel alloy grades
  • Limited ductility — 3%, worse than 93% of nickel alloy grades
  • Limited formability — 8/100, worse than 87% of nickel alloy grades
  • Needs corrosion protection — 65/100, worse than 85% of nickel alloy grades

Nickel Beryllium 360-TH04 properties

Typical room-temperature values for Nickel Beryllium 360-TH04; 24 are specific to this condition. Other listed values are Nickel Beryllium 360 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Nickel Beryllium 360-TH04 has a density of 8.26 g/cm³ (0.298 lb/in³), lighter than 57% of nickel alloy grades. It melts at 1,300°C (2,372 °F).

Density8.26 g/cm³0.3 lb/in³
Melting Point (Solidus)1,300°C2,372 °F
Liquidus Temperature1,370°C2,498 °F

Mechanical14

Nickel Beryllium 360-TH04 has a yield strength of 1,650 MPa (239 ksi) and a tensile strength of 1,900 MPa (276 ksi) — stronger than 100% of nickel alloy grades. Elongation at break is 3% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus171 GPa24.8 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)1,900 MPa276 ksi
Yield Strength (0.2% offset)1,650 MPa239 ksi
Elongation at Break3%
Reduction in Area15%
Compressive Strength1,250 MPa181 ksi
Shear Strength1,050 MPa152 ksi
Fatigue Strength (Endurance Limit)560 MPa81.2 ksi
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Rockwell C57 HRC
Hardness, Vickers640 HV

Thermal6

Nickel Beryllium 360-TH04 is rated for continuous service to 400°C (752 °F). It conducts heat at 48 W/m·K (27.7 BTU/hr·ft·°F), better than 96% of nickel alloy grades. Thermal expansion is 13.2 µm/m·K (7.33 µin/in·°F).

Thermal Conductivity48 W/m·K27.7 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.2 µm/m·K7.3 µin/in·°F
Latent Heat of Fusion295 J/g127 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-200°C-328 °F

Electrical3

Nickel Beryllium 360-TH04 conducts electricity at 7 % IACS, better than 94% of nickel alloy grades.

Electrical Conductivity7 % IACS
Electrical Resistivity2.5×10⁻⁷ Ω·m9.84 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), worse than 85% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in fresh/salt water, mild acids, alkalis, steam and many organics; resists sulfide and stress-corrosion environments better than beryllium copper, but is attacked by oxidizing acids (HNO₃, ferric/cupric chlorides) and hot halogen gases.

Sustainability4

Producing a kilogram of Nickel Beryllium 360-TH04 takes about 320 MJ of energy and emits 22 kg of CO₂ — more than 99% of nickel alloy grades. Typical recycled content is 20%.

Embodied Energy (primary production)320 MJ/kg137,575 BTU/lb
Embodied Carbon (primary production)22 kg CO₂/kg
Embodied Water600 L/kg71.9 gal/lb
Typical Recycled Content20%

Manufacturability8

Nickel Beryllium 360-TH04's machinability is poor (18/100, worse than 61% of nickel alloy grades); weldability poor (30/100); formability not recommended (8/100).

MachinabilityPoor18/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityPoor30/100
Formability (cold)Not recommended8/100
CastabilityFair45/100
Brazeability / SolderabilityFair45/100
PolishabilityExcellent85/100
Anodizing Responsen/a — nickel alloy; use electroless nickel, gold or passivation instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Nickel Beryllium 360-TH04

Is Nickel Beryllium 360 easy to machine?

Machine in the annealed temper where possible; in the aged HRC 50+ condition use carbide/CBN, rigid setups, low speeds and full wet extraction — beryllium-bearing dust and mist are a health hazard.

Can Nickel Beryllium 360 be welded?

Fusion welding is difficult (BeO film, hot-cracking) — prefer resistance/spot or electron-beam welding under local exhaust, and re-age after joining.

Can Nickel Beryllium 360 be formed, bent or molded?

Form, coil or draw in the A (annealed) temper and then age-harden; HT material is essentially unformable and can only take small radii.

What surface finishes work on Nickel Beryllium 360?

Not anodizable; degrease and passivate, or apply electroless nickel/gold plating for contacts; the aged alloy polishes to a bright, hard, non-sparking surface.

Nickel Beryllium 360 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Beprecipitation-hardening element (NiBe phase)1.85 – 2.051.95
Tigrain refiner / ageing response0.4 – 0.60.5
C≤ 0.1—
Others (total)Fe, Cu, Si, etc.≤ 0.5—
Nibalance (~97 %)balance—

Nickel Beryllium 360-TH04 — frequently asked

What is Nickel Beryllium 360-TH04 used for?

Nickel Beryllium 360-TH04 is typically used for oilfield connector springs, precision instrument parts, non-sparking tools and surgical instruments. In short: highest-strength nickel spring alloy; non-magnetic, non-sparking; beryllium dust controls required.

What is the yield strength of Nickel Beryllium 360-TH04?

Nickel Beryllium 360-TH04 has a typical yield strength of 1,650 MPa (239 ksi) and a tensile strength of 1,900 MPa (276 ksi) — stronger than 100% of nickel alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Nickel Beryllium 360-TH04 easy to machine?

Not especially — machinability is rated poor (18/100, worse than 61% of nickel alloy grades). Machine in the annealed temper where possible; in the aged HRC 50+ condition use carbide/CBN, rigid setups, low speeds and full wet extraction — beryllium-bearing dust and mist are a health hazard.

Can Nickel Beryllium 360-TH04 be welded?

Not readily — weldability is rated poor (30/100). Fusion welding is difficult (BeO film, hot-cracking) — prefer resistance/spot or electron-beam welding under local exhaust, and re-age after joining.

What surface finishes work on Nickel Beryllium 360-TH04?

Not anodizable; degrease and passivate, or apply electroless nickel/gold plating for contacts; the aged alloy polishes to a bright, hard, non-sparking surface.

Can Nickel Beryllium 360-TH04 be formed, bent or molded?

Form, coil or draw in the A (annealed) temper and then age-harden; HT material is essentially unformable and can only take small radii.

What is the maximum service temperature of Nickel Beryllium 360-TH04?

Nickel Beryllium 360-TH04 is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Nickel Beryllium 360-AT and Nickel Beryllium 360-A?

AT is the default condition — the standard high-strength condition: form in A temper, then age (~500 °C) for HRC ~50 with good ductility retained. A: softest supply condition — pick it when parts must be deep drawn, coiled or heavily formed before age hardening. Yield strength is 1,240 MPa in AT versus 340 MPa in A.

Sources

  1. Nickel Beryllium Alloy 360 (UNS N03360) data sheet — Materion / Brush Wellman (2021)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  3. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  4. ASTM B534 / UNS N03360 nickel-beryllium alloy designations — ASTM International (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.