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Nickel Alloy Monel R-405-CD (Cold drawn)

Supply condition · default condition

UNS N04405 · ASTM B164

Default stock condition: straight, close-tolerance bar with higher strength and good chip breaking for automatic lathes.

High cost $$$$

Values for the CD condition

Other Monel R-405 tempers and conditions

Monel R-405 is listed in 4 conditions; see the grade overview at Monel R-405.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick when maximum ductility, formability or lowest residual stress is needed, or for parts that will be cold-headed/upset before machining.22052040120 HB—
Hot Finished
Pick for larger diameters and forged/hot-rolled sections where cold-drawn sizes are unavailable; intermediate strength with generous ductility.29055035140 HB—
CDDefaultThis page
Cold drawn
Default stock condition: straight, close-tolerance bar with higher strength and good chip breaking for automatic lathes.45062022165 HB—
Stress relieved
Pick for slender turned parts and valve stems where distortion after machining and residual-stress corrosion cracking must be minimized while keeping high strength.52065518180 HB—

What is Monel R-405-CD?

Monel R-405-CD is Monel R-405 supplied in the CD condition — default stock condition: straight, close-tolerance bar with higher strength and good chip breaking for automatic lathes. Monel R-405-CD has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 66% of nickel alloy grades. Elongation at break is 22% and the elastic modulus is 179 GPa (26 Msi). Monel R-405-CD has a density of 8.83 g/cm³ (0.319 lb/in³), heavier than 82% of nickel alloy grades. It melts at 1,300°C (2,372 °F).

Advantages

  • Easy to machine — 50/100, better than 99% of nickel alloy grades
  • Conducts heat well — 21.8 W/m·K (12.6 BTU/hr·ft·°F), better than 90% of nickel alloy grades
  • High electrical conductivity — 3.2 % IACS, better than 89% of nickel alloy grades
  • Low embodied carbon — 11 kg CO₂/kg, better than 85% of nickel alloy grades

Limitations

  • Low stiffness — 179 GPa (26 Msi), worse than 88% of nickel alloy grades
  • Difficult to weld — 20/100, worse than 84% of nickel alloy grades
  • Hard to polish — 60/100, worse than 84% of nickel alloy grades
  • Limited service temperature — 480°C (896 °F), worse than 82% of nickel alloy grades

Monel R-405-CD properties

Typical room-temperature values for Monel R-405-CD; 15 are specific to this condition. Other listed values are Monel R-405 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Monel R-405-CD has a density of 8.83 g/cm³ (0.319 lb/in³), heavier than 82% of nickel alloy grades. It melts at 1,300°C (2,372 °F).

Density8.83 g/cm³0.32 lb/in³
Melting Point (Solidus)1,300°C2,372 °F
Liquidus Temperature1,350°C2,462 °F

Mechanical13

Monel R-405-CD has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 66% of nickel alloy grades. Elongation at break is 22% and the elastic modulus is 179 GPa (26 Msi).

Elastic (Young's) Modulus179 GPa26 Msi
Shear Modulus66 GPa9.6 Msi
Bulk Modulus152 GPa22 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)450 MPa65.3 ksi
Elongation at Break22%
Reduction in Area50%
Shear Strength420 MPa60.9 ksi
Fatigue Strength (Endurance Limit)290 MPa42.1 ksi
Charpy V-Notch Impact (RT)110 J81.1 ft·lbf
Hardness, Brinell165 HB
Hardness, Rockwell B85 HRB

Thermal6

Monel R-405-CD is rated for continuous service to 480°C (896 °F). It conducts heat at 21.8 W/m·K (12.6 BTU/hr·ft·°F), better than 90% of nickel alloy grades. Thermal expansion is 13.9 µm/m·K (7.72 µin/in·°F).

Thermal Conductivity21.8 W/m·K12.6 BTU/hr·ft·°F
Specific Heat Capacity427 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.9 µm/m·K7.7 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)480°C896 °F
Min Service Temperature-200°C-328 °F

Electrical3

Monel R-405-CD conducts electricity at 3.2 % IACS, better than 89% of nickel alloy grades.

Electrical Conductivity3.2 % IACS
Electrical Resistivity5.47×10⁻⁷ Ω·m21.5 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 51% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent in flowing seawater, brines, neutral and alkaline salts, hydrofluoric acid and dilute non-oxidizing acids (H2SO4, HCl); poor in oxidizing media such as nitric acid, ferric/cupric chlorides, wet chlorine and ammonia with oxygen; sulfide inclusions slightly raise pitting susceptibility in stagnant seawater versus Monel 400.

Sustainability4

Producing a kilogram of Monel R-405-CD takes about 145 MJ of energy and emits 11 kg of CO₂ — less than 77% of nickel alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)145 MJ/kg62,339 BTU/lb
Embodied Carbon (primary production)11 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content35%

Manufacturability8

Monel R-405-CD's machinability is fair (50/100, better than 99% of nickel alloy grades); weldability poor (20/100); formability fair (45/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityPoor20/100
Formability (cold)Fair45/100
CastabilityFair40/100
Brazeability / SolderabilityGood55/100
PolishabilityGood60/100
Anodizing Responsen/a — nickel-copper alloy, not anodizable; use passivation or electroless-nickel/chrome plating where a surface layer is required

Common Calculations5

Specific Strength (UTS / density)calculated70 kN·m/kg
Specific Stiffness (E / density)calculated20.3 MN·m/kg
Modulus of Resiliencecalculated566 kJ/m³
Thermal Diffusivitycalculated5.8 mm²/s
Thermal Shock Resistance Indexcalculated5

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Monel R-405-CD

Is Monel R-405 easy to machine?

The best-machining Monel: run rigid setups with positive-rake carbide, heavy feeds and flood coolant; chips break well but the alloy still work-hardens, so never dwell or rub.

Can Monel R-405 be welded?

Not recommended for welded joints — sulfur promotes hot cracking; use Monel 400/K-500 where welding is required, or mechanically join R-405 parts.

Can Monel R-405 be formed, bent or molded?

Cold form only in the annealed condition with generous bend radii; hot working is restricted (1040–1180 °C) because sulfur causes hot shortness.

What surface finishes work on Monel R-405?

Cannot be anodized; typical finishes are passivation, mechanical polish (sulfide stringers limit mirror quality), electroless nickel or silver/chrome plating.

Monel R-405 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
NiNi plus Co per ASTM B164≥ 6366
Fe≤ 2.51.5
Mn≤ 21
Sintentional free-machining addition0.03 – 0.060.04
C≤ 0.30.15
Si≤ 0.50.2
Cubalance in most producer listings≥ 28 (balance)—

Monel R-405-CD — frequently asked

What is Monel R-405-CD used for?

Monel R-405-CD is typically used for screw-machine parts, valve stems, fittings and precision turned components. In short: best-machining Monel grade; screw-machine free-cutting bar; monel 400 corrosion resistance.

What is the yield strength of Monel R-405-CD?

Monel R-405-CD has a typical yield strength of 450 MPa (65.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 66% of nickel alloy grades. Strength varies by condition: see the 4 listed tempers.

Is Monel R-405-CD easy to machine?

Reasonably — machinability is rated fair (50/100, better than 99% of nickel alloy grades). The best-machining Monel: run rigid setups with positive-rake carbide, heavy feeds and flood coolant; chips break well but the alloy still work-hardens, so never dwell or rub.

Can Monel R-405-CD be welded?

Not readily — weldability is rated poor (20/100). Not recommended for welded joints — sulfur promotes hot cracking; use Monel 400/K-500 where welding is required, or mechanically join R-405 parts.

What surface finishes work on Monel R-405-CD?

Cannot be anodized; typical finishes are passivation, mechanical polish (sulfide stringers limit mirror quality), electroless nickel or silver/chrome plating.

Can Monel R-405-CD be formed, bent or molded?

Cold form only in the annealed condition with generous bend radii; hot working is restricted (1040–1180 °C) because sulfur causes hot shortness.

What is the maximum service temperature of Monel R-405-CD?

Monel R-405-CD is rated for continuous use to about 480°C (896 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Monel R-405-CD and Monel R-405-ANN?

CD is the default condition — default stock condition: straight, close-tolerance bar with higher strength and good chip breaking for automatic lathes. ANN: pick when maximum ductility, formability or lowest residual stress is needed, or for parts that will be cold-headed/upset before machining. Yield strength is 450 MPa in CD versus 220 MPa in ANN.

Sources

  1. ASTM B164 — Nickel-Copper Alloy Rod, Bar and Wire — ASTM International (2020)
  2. MONEL alloy R-405 technical bulletin — Special Metals Corporation (2005)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.