FabDigit

KBr

KBr is a soft, hygroscopic alkali halide crystal transmitting 0.2–25 µm, supplied as single crystal, hot-pressed blanks and FTIR-grade material.

High cost $$$$

Reference datasheet — KBr is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the SC condition

KBr tempers and conditions

KBr is supplied in 3 conditions, soft to hard. SC is the default FabDigit quotes; the values on this page are for it.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Spectroscopic-grade powder for pressed pellets
Choose for making 13 mm KBr pellets of solid samples in FTIR analysis; consumable, not an optical component.30.17 HV4 W/m·K
SCDefault
Single crystal, IR window / prism grade
Choose for IR windows, prisms, beamsplitter substrates and ATR optics needing maximum 0.25–25 µm clarity.6 HV5 W/m·K
Hot-pressed / forged polycrystalline KBr
Choose when larger, tougher and less cleavage-prone blanks are needed and slight far-IR scatter is acceptable.9 HV5 W/m·K

What is KBr?

KBr is a soft, hygroscopic alkali halide crystal transmitting 0.2–25 µm, supplied as single crystal, hot-pressed blanks and FTIR-grade material. It offers the widest usable spectral range among common IR window materials at low cost, which makes it the default for FTIR pellets, gas-cell windows and prisms. The limits are severe: corrosion resistance is rated 5, maximum service temperature is 300 °C, elastic modulus is only 26.8 GPa and thermal conductivity 4.8 W/m·K, so parts need desiccated storage. KCl is a lower-cost substitute; ZnSe is used where humidity cannot be controlled. KBr has a density of 2.75 g/cm³ (0.0994 lb/in³), heavier than 51% of glass grades. It melts at 734°C (1,353 °F). The elastic modulus is 26.8 GPa (3.89 Msi).

What is KBr used for?

  • FTIR windows/pellets
  • IR spectroscopy cells
  • IR prisms

Advantages

  • Easy to machine — 55/100, better than 93% of glass grades

Limitations

  • Needs corrosion protection — 5/100, worse than 98% of glass grades
  • Low fracture toughness — 0.15 MPa·√m (0.137 ksi·√in), worse than 97% of glass grades
  • Hard to polish — 45/100, worse than 92% of glass grades
  • Low stiffness — 26.8 GPa (3.89 Msi), worse than 90% of glass grades
  • Limited service temperature — 300°C (572 °F), worse than 80% of glass grades

KBr properties

Typical room-temperature values for KBr-SC; bars are the position among glass grades.

Physical5

KBr has a density of 2.75 g/cm³ (0.0994 lb/in³), heavier than 51% of glass grades. It melts at 734°C (1,353 °F).

Density2.75 g/cm³0.1 lb/in³
Melting Point (Solidus)734°C1,353 °F
Refractive Index1.527
Light Transmission92%
Porosity0%

Mechanical10

The elastic modulus is 26.8 GPa (3.89 Msi).

Elastic (Young's) Modulus26.8 GPa3.9 Msi
Shear Modulus5 GPa0.73 Msi
Bulk Modulus15 GPa2.1 Msi
Poisson's Ratio0.2
Compressive Strength20 MPa2.9 ksi
Flexural Strength5 MPa0.73 ksi
Fracture Toughness (K_IC)0.15 MPa·√m0.14 ksi·√in
Hardness, Vickers6 HV
Hardness, Knoop7 HK
Hardness, Mohs2

Thermal4

KBr is rated for continuous service to 300°C (572 °F). It conducts heat at 4.8 W/m·K (2.77 BTU/hr·ft·°F), better than 69% of glass grades. Thermal expansion is 43 µm/m·K (23.9 µin/in·°F).

Thermal Conductivity4.8 W/m·K2.8 BTU/hr·ft·°F
Specific Heat Capacity440 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)43 µm/m·K23.9 µin/in·°F
Max Service Temperature (continuous)300°C572 °F

Electrical3

KBr has an electrical resistivity of 1×10¹¹ Ω·m.

Electrical Resistivity1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
Dielectric Constant (1 MHz)4.9
Volume Resistivity1×10¹³ Ω·cm

Chemical & Environmental2

Corrosion resistance is not recommended (5/100), worse than 98% of glass grades.

Corrosion ResistanceNot recommended5/100
Chemical Resistance SummaryHighly water-soluble (53.5 g/100 g H2O at 20 °C) and hygroscopic — fogs in humid air; attacked by alcohols, acids and any moisture; stable in dry inert gas, dry hydrocarbons and vacuum; store desiccated at 30–40 °C.

Sustainability2

Producing a kilogram of KBr takes about 60 MJ of energy and emits 4 kg of CO₂ — more than 58% of glass grades.

Embodied Energy (primary production)60 MJ/kg25,795 BTU/lb
Embodied Carbon (primary production)4 kg CO₂/kg

Manufacturability2

KBr's machinability is good (55/100, better than 93% of glass grades).

MachinabilityGood55/100
PolishabilityFair45/100

Common Calculations2

Specific Stiffness (E / density)calculated9.7 MN·m/kg
Thermal Diffusivitycalculated4 mm²/s

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the glass family

Yield strength against density for every glass grade FabDigit runs. KBr is highlighted; hover a dot for its name, or open the interactive family chart.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scale

Working with KBr

Is KBr easy to machine?

Cleaves readily on {100}; saw or single-point diamond turn dry with low forces, never use water-based coolant — use dry air, kerosene or anhydrous alcohol-free oils.

Can KBr be welded?

Not weldable; assemble as a mounted optic with dry elastomer or indium seals and avoid hard clamping on the soft crystal.

Can KBr be formed, bent or molded?

Cold-pressed at ~700–1000 MPa into transparent FTIR pellets; can be hot-forged/hot-pressed near 400 °C into larger polycrystalline blanks.

KBr chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Kstoichiometric KBr32.5 – 33.132.85
total impuritiesoptical grade typically ≥99.95 %; main contaminants Cl, SO4, Ca, H2O/OH-≤ 0.50.05
Br≥ 66.8 (balance)

What surface finishes work on KBr?

Polish with anhydrous solvents (dry ethanol/isopropanol-free oil slurries) on pitch; store desiccated, and consider parylene or thin polymer moisture-barrier coatings — conventional AR coatings adhere poorly.

How much does KBr cost?

KBr is a high-cost glass ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

KBr — frequently asked

What is KBr used for?

KBr is typically used for FTIR windows/pellets, IR spectroscopy cells and IR prisms. In short: widest IR transmission range; standard FTIR pellet material; strongly hygroscopic.

Is KBr easy to machine?

Reasonably — machinability is rated good (55/100, better than 93% of glass grades). Cleaves readily on {100}; saw or single-point diamond turn dry with low forces, never use water-based coolant — use dry air, kerosene or anhydrous alcohol-free oils.

Can KBr be welded?

Not weldable; assemble as a mounted optic with dry elastomer or indium seals and avoid hard clamping on the soft crystal.

What surface finishes work on KBr?

Polish with anhydrous solvents (dry ethanol/isopropanol-free oil slurries) on pitch; store desiccated, and consider parylene or thin polymer moisture-barrier coatings — conventional AR coatings adhere poorly.

Can KBr be formed, bent or molded?

Cold-pressed at ~700–1000 MPa into transparent FTIR pellets; can be hot-forged/hot-pressed near 400 °C into larger polycrystalline blanks.

What is the maximum service temperature of KBr?

KBr is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does KBr cost?

KBr is a high-cost glass ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. Potassium Bromide (KBr) optical crystal data — Crystran Ltd (2023)
  2. KBr IR window and lens specifications — ISP Optics / Thorlabs (2022)
  3. CRC Handbook of Chemistry and Physics, 102nd ed. — CRC Press (2021)
  4. Engineered Materials Handbook Vol. 4: Ceramics and Glasses — ASM International (1991)
  5. Refractive index dispersion of alkali halides (Li, J. Phys. Chem. Ref. Data) — NIST/AIP (1976)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.