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Fused Silica vs KBr

Glass · grade comparison

Fused Silica and KBr are both glass grades. Fused Silica is harder — 700 HV against 6 HV for KBr — which matters for wear surfaces and threads. Fused Silica is lighter (2.2 g/cm³ vs 2.75 g/cm³ for KBr) and Fused Silica is stiffer (72 GPa vs 26.8 GPa). On the shop floor, KBr machines more easily (good vs not recommended) and Fused Silica sits in a lower cost tier (standard, $$) than KBr (high, $$$$).

Fused SilicaChoose it when surface hardness matters, or when weight is the constraint.

KBrChoose it when the part is machined in volume.

Fused Silica vs KBr: properties

Fused SilicaKBr

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72 GPa10.4 Msi
26.8 GPa3.9 Msi

Shear Modulus

31 GPa4.5 Msi
5 GPa0.73 Msi

Bulk Modulus

37 GPa5.4 Msi
15 GPa2.1 Msi

Poisson's Ratio

0.17
0.2

Tensile Strength (Ultimate)

50 MPa7.3 ksi
—

Elongation at Break

0%
—

Compressive Strength

1,150 MPa167 ksi
20 MPa2.9 ksi

Flexural Strength

67 MPa9.7 ksi
5 MPa0.73 ksi

Shear Strength

30 MPa4.4 ksi
—

Fracture Toughness (K_IC)

0.75 MPa·√m0.68 ksi·√in
0.15 MPa·√m0.14 ksi·√in

Hardness, Vickers

700 HV
6 HV

Hardness, Knoop

560 HK
7 HK

Hardness, Mohs

6
2

Physical

Density and transition temperatures.

Density

2.2 g/cm³0.08 lb/in³
2.75 g/cm³0.1 lb/in³

Melting Point (Solidus)

1,713°C3,115 °F
734°C1,353 °F

Refractive Index

1.459
1.527

Same in both: Light Transmission 92% · Porosity 0%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

1.4 W/m·K0.8 BTU/hr·ft·°F
4.8 W/m·K2.8 BTU/hr·ft·°F

Specific Heat Capacity

740 J/kg·K0.18 BTU/lb·°F
440 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

0.55 µm/m·K0.31 µin/in·°F
43 µm/m·K23.9 µin/in·°F

Max Service Temperature (continuous)

1,100°C2,012 °F
300°C572 °F

Min Service Temperature

-200°C-328 °F
—

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁶ Ω·m3.94×10²³ µΩ·in
1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in

Dielectric Strength

30 kV/mm762 V/mil
—

Dielectric Constant (1 MHz)

3.8
4.9

Dissipation Factor (1 MHz)

1×10⁻⁴
—

Volume Resistivity

1×10¹⁸ Ω·cm
1×10¹³ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

95 / 100
5 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
55 / 100

Polishability

98 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Water

80 L/kg9.6 gal/lb
—

Typical Recycled Content

0%
—

Same in both: Embodied Carbon (primary production) 4 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

32.7 MN·m/kg
9.7 MN·m/kg

Thermal Diffusivity

0.8 mm²/s
4 mm²/s

Strength versus weight

Yield strength against density for every glass grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scaleFused Silica

Manufacturing and finishing

CapabilityFused SilicaKBr
Default conditionAnnealed Glass—
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

Fused Silica vs KBr — frequently asked

What is the difference between Fused Silica and KBr?

Fused Silica and KBr are both glass grades. Fused Silica is harder — 700 HV against 6 HV for KBr — which matters for wear surfaces and threads. Fused Silica is lighter (2.2 g/cm³ vs 2.75 g/cm³ for KBr) and Fused Silica is stiffer (72 GPa vs 26.8 GPa).

Which is cheaper, Fused Silica or KBr?

Fused Silica is the lower-cost material: it sits in the standard tier ($$) while KBr is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Fused Silica or KBr?

KBr. Its machinability rates good (55/100) against not recommended (10/100) for Fused Silica.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Fused Silica and KBr side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.