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PBI Fiber (Celazole) PBI-GOLD-40-60

Reinforced grade

also Celazole

PBI-GOLD-40-60 = pBI Gold

Classic firefighter turnout outer-shell blend: PBI supplies char stability and no shrink, para-aramid supplies tear and tensile strength.

High cost $$$$

Values for the PBI-GOLD-40-60 condition

Other PBI Fiber (Celazole) grades and fills

PBI Fiber (Celazole) is listed in 6 conditions; see the grade overview at PBI Fiber (Celazole).

Compare all 6 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
PBI needle-punched felt / blended filter media
Nonwoven form for hot-gas filtration, aluminium-casting contact rolls and thermal insulation batts above 250 °C.—1235—
PBI continuous filament yarn
Continuous filament form for woven high-temperature tapes, sewing thread and reinforcement scrims.—38025—
three-fiber PBI/aramid blend, cost-optimised outer shell
Entry-level PBI-containing turnout shell where budget matters and full PBI Gold performance is not required.—1,0009—
PBI-rich blend for maximum thermal protective performance
Higher PBI fraction than PBI Gold; pick for the highest char integrity and lowest shrinkage in flashover exposure.—1,10010—
PBI-GOLD-40-60This page
PBI Gold
Classic firefighter turnout outer-shell blend: PBI supplies char stability and no shrink, para-aramid supplies tear and tensile strength.—1,3008—
PBI/para-aramid blend with high-tenacity aramid ripstop grid
Choose when a lighter outer shell with much higher tear strength is required for structural firefighting gear.—1,5007—

What is PBI Fiber (Celazole) PBI-GOLD-40-60?

PBI Fiber (Celazole) PBI-GOLD-40-60 is PBI Fiber (Celazole) in the PBI-GOLD-40-60 grade — classic firefighter turnout outer-shell blend: PBI supplies char stability and no shrink, para-aramid supplies tear and tensile strength. PBI Fiber (Celazole) PBI-GOLD-40-60 has a tensile strength of 1,300 MPa (189 ksi), stronger than 73% of composite grades. Elongation at break is 8% and the elastic modulus is 45 GPa (6.53 Msi). PBI Fiber (Celazole) PBI-GOLD-40-60 has a density of 1.44 g/cm³ (0.052 lb/in³), lighter than 61% of composite grades. Its glass-transition temperature is 427°C (801 °F).

Advantages

  • Ductile — tolerates forming and impact — 8%, better than 90% of composite grades

Limitations

  • Absorbs moisture — dry before molding — 13%, worse than 100% of composite grades
  • Poor heat conductor — 0.25 W/m·K (0.144 BTU/hr·ft·°F), worse than 76% of composite grades
  • High embodied carbon — 28 kg CO₂/kg, worse than 76% of composite grades

PBI Fiber (Celazole) PBI-GOLD-40-60 properties

Typical room-temperature values for PBI Fiber (Celazole) PBI-GOLD-40-60; 12 are specific to this condition. Other listed values are PBI Fiber (Celazole) reference data and may not represent this condition. Bars are the position among composite grades.

Physical4

PBI Fiber (Celazole) PBI-GOLD-40-60 has a density of 1.44 g/cm³ (0.052 lb/in³), lighter than 61% of composite grades. Its glass-transition temperature is 427°C (801 °F).

Density1.44 g/cm³0.05 lb/in³
Glass Transition (Tg)427°C801 °F
Water Absorption (24 h)13%
Water Absorption (Saturation)15%

Mechanical3

PBI Fiber (Celazole) PBI-GOLD-40-60 has a tensile strength of 1,300 MPa (189 ksi), stronger than 73% of composite grades. Elongation at break is 8% and the elastic modulus is 45 GPa (6.53 Msi).

Elastic (Young's) Modulus45 GPa6.5 Msi
Tensile Strength (Ultimate)1,300 MPa189 ksi
Elongation at Break8%

Thermal8

PBI Fiber (Celazole) PBI-GOLD-40-60 is rated for continuous service to 280°C (536 °F). It conducts heat at 0.25 W/m·K (0.144 BTU/hr·ft·°F), worse than 76% of composite grades. Thermal expansion is 23 µm/m·K (12.8 µin/in·°F).

Thermal Conductivity0.25 W/m·K0.14 BTU/hr·ft·°F
Specific Heat Capacity1,000 J/kg·K0.24 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23 µm/m·K12.8 µin/in·°F
Max Service Temperature (continuous)280°C536 °F
Min Service Temperature-196°C-321 °F
Flammability (UL 94)V-0 equivalent; does not ignite, melt or drip in air, chars only
Limiting Oxygen Index36%
Max Service Temperature (short-term)500°C932 °F

Electrical3

PBI Fiber (Celazole) PBI-GOLD-40-60 has an electrical resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Constant (1 MHz)3.2
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental2

UV resistance is poor.

UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryExcellent against most organic solvents, fuels, hydraulic fluids, dilute acids and steam; attacked by concentrated sulfuric/hot strong acids and strong caustic; hydrolytically stable but strongly hygroscopic; poor UV stability.

Sustainability3

Producing a kilogram of PBI Fiber (Celazole) PBI-GOLD-40-60 takes about 450 MJ of energy and emits 28 kg of CO₂ — more than 79% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)450 MJ/kg193,465 BTU/lb
Embodied Carbon (primary production)28 kg CO₂/kg
Typical Recycled Content0%

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PBI Fiber (Celazole) PBI-GOLD-40-60

Is PBI Fiber (Celazole) easy to machine?

Not machined as a fiber; cut with hot knife or ultrasonic cutter, dry-cut felts blunt steel blades quickly.

Can PBI Fiber (Celazole) be welded?

Not weldable — PBI does not melt; joins are sewn (PBI or aramid thread) or mechanically clamped.

Can PBI Fiber (Celazole) be formed, bent or molded?

Processed on conventional cotton/aramid staple spinning and needle-punch lines; blend with para-aramid to raise yarn strength and reduce cost.

What surface finishes work on PBI Fiber (Celazole)?

Natural gold colour is inherent and essentially undyeable by conventional means; scour to remove spin finish and pre-shrink at 250–300 °C before laminating or coating.

PBI Fiber (Celazole) chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
spin finish / processing lubricantremovable surface finish on staple and filament0.2 – 10.5
poly[2,2'-(m-phenylene)-5,5'-bibenzimidacondensation product of 3,3'-diaminobenzidine and diphenyl isophthalate; fiber is sulfonation-stabilised≥ 99 (balance)—

PBI Fiber (Celazole) PBI-GOLD-40-60 — frequently asked

What is PBI Fiber (Celazole) PBI-GOLD-40-60 used for?

PBI Fiber (Celazole) PBI-GOLD-40-60 is typically used for firefighter turnout gear, aerospace fire-blocking layers and high-temperature protective clothing. In short: highest-temperature organic fiber; non-melting, char-forming; blended with para-aramid.

What is the tensile strength of PBI Fiber (Celazole) PBI-GOLD-40-60?

PBI Fiber (Celazole) PBI-GOLD-40-60 has a typical tensile strength of 1,300 MPa (189 ksi) — stronger than 73% of composite grades. Strength varies by condition: see the 6 listed tempers.

Is PBI Fiber (Celazole) PBI-GOLD-40-60 easy to machine?

Not machined as a fiber; cut with hot knife or ultrasonic cutter, dry-cut felts blunt steel blades quickly.

Can PBI Fiber (Celazole) PBI-GOLD-40-60 be welded?

Not weldable — PBI does not melt; joins are sewn (PBI or aramid thread) or mechanically clamped.

What surface finishes work on PBI Fiber (Celazole) PBI-GOLD-40-60?

Natural gold colour is inherent and essentially undyeable by conventional means; scour to remove spin finish and pre-shrink at 250–300 °C before laminating or coating.

Can PBI Fiber (Celazole) PBI-GOLD-40-60 be formed, bent or molded?

Processed on conventional cotton/aramid staple spinning and needle-punch lines; blend with para-aramid to raise yarn strength and reduce cost.

What is the maximum service temperature of PBI Fiber (Celazole) PBI-GOLD-40-60?

PBI Fiber (Celazole) PBI-GOLD-40-60 is rated for continuous use to about 280°C (536 °F), and briefly to 500°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. PBI Fiber and PBI Gold Fabric Technical Data — PBI Performance Products, Inc. (2023)
  2. Celazole PBI Polymer Property Data — Celanese / PBI Performance Products (2022)
  3. Handbook of Fiber Chemistry — High-Performance Fibers — CRC Press (2007)
  4. Engineered Materials Handbook Vol.2: Engineering Plastics — ASM International (1988)
  5. NFPA 1971 Standard on Protective Ensembles for Structural Fire Fighting — NFPA (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.