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Steel A48 Class 30 vs G3500

Steel · grade comparison

Steel A48 Class 30 and G3500 are both steel grades. G3500 is the stronger of the two: yield strength 180 MPa (26.1 ksi) against 150 MPa (21.8 ksi) for A48 Class 30, about 20% more; tensile strength follows at 250 MPa (36.3 ksi) vs 214 MPa (31 ksi). In exchange, A48 Class 30 is the more ductile: elongation 0.6% versus 0.5% for G3500, and G3500 is harder (225 HB vs 210 HB). G3500 is stiffer (110 GPa vs 100 GPa).

A48 Class 30Choose it when the part is bent, formed or impact-loaded.

G3500Choose it when strength drives the design.

A48 Class 30 vs G3500: properties

A48 Class 30G3500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

100 GPa14.5 Msi
110 GPa16 Msi

Shear Modulus

40 GPa5.8 Msi
44 GPa6.4 Msi

Bulk Modulus

69 GPa10 Msi
76 GPa11 Msi

Tensile Strength (Ultimate)

214 MPa31 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

150 MPa21.8 ksi
180 MPa26.1 ksi

Elongation at Break

0.6%
0.5%

Compressive Strength

752 MPa109 ksi
855 MPa124 ksi

Shear Strength

276 MPa40 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

97 MPa14.1 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

13 MPa·√m11.8 ksi·√in
15 MPa·√m13.7 ksi·√in

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
6 J4.4 ft·lbf

Hardness, Brinell

210 HB
225 HB

Hardness, Rockwell B

95 HRB
98 HRB

Hardness, Vickers

195 HV
—

Same in both: Poisson's Ratio 0.26

Physical

Density and transition temperatures.

Density

7.15 g/cm³0.26 lb/in³
7.2 g/cm³0.26 lb/in³

Liquidus Temperature

1,210°C2,210 °F
1,205°C2,201 °F

Same in both: Melting Point (Solidus) 1,150°C2,102 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

50 W/m·K28.9 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11 µm/m·K6.1 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 220 J/g94.6 BTU/lb · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10⁻⁶ Ω·m39.4 µΩ·in
8×10⁻⁷ Ω·m31.5 µΩ·in

Same in both: Electrical Conductivity 2.2 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

85 / 100
78 / 100

Machinability Rating (AISI 1212 = 100 %)

100%
65%

Weldability

30 / 100
25 / 100

Formability (cold)

5 / 100
3 / 100

Castability

92 / 100
95 / 100

Brazeability / Solderability

40 / 100
45 / 100

Polishability

35 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

18 MJ/kg7,739 BTU/lb
21 MJ/kg9,028 BTU/lb

Embodied Carbon (primary production)

1.6 kg CO₂/kg
1.9 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
30 L/kg3.6 gal/lb

Typical Recycled Content

90%
85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

30 kN·m/kg
35 kN·m/kg

Specific Stiffness (E / density)

14 MN·m/kg
15.3 MN·m/kg

Modulus of Resilience

113 kJ/m³
147 kJ/m³

Thermal Diffusivity

15.2 mm²/s
13.9 mm²/s

Thermal Shock Resistance Index

10
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA48 Class 30G3500

Manufacturing and finishing

CapabilityA48 Class 30G3500
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A48 Class 30 vs G3500 — frequently asked

Is G3500 stronger than A48 Class 30?

Yes. G3500 has a typical yield strength of 180 MPa (26.1 ksi) against 150 MPa (21.8 ksi) for A48 Class 30 — about 20% more. Tensile strength is 250 MPa (36.3 ksi) vs 214 MPa (31 ksi).

Which is cheaper, A48 Class 30 or G3500?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A48 Class 30 or G3500?

A48 Class 30. Its machinability rates excellent (85/100) against very good (78/100) for G3500; for welding the order is A48 Class 30 first (poor, 30/100) then G3500 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A48 Class 30 and G3500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.