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Steel A532 Class I Type A vs G3500

Steel · grade comparison

Steel A532 Class I Type A and G3500 are both steel grades. A532 Class I Type A is the stronger of the two: tensile strength 400 MPa (58 ksi) against 250 MPa (36.3 ksi) for G3500, about 60% more. In exchange, G3500 is the more ductile: elongation 0.5% versus 0% for A532 Class I Type A, and A532 Class I Type A is harder (575 HB vs 225 HB). G3500 is lighter (7.2 g/cm³ vs 7.65 g/cm³ for A532 Class I Type A) and A532 Class I Type A is stiffer (175 GPa vs 110 GPa). On the shop floor, G3500 machines more easily (very good vs not recommended), G3500 welds better (poor vs not recommended), and G3500 sits in a lower cost tier (budget, $) than A532 Class I Type A (standard, $$).

A532 Class I Type AChoose it when strength drives the design.

G3500Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

A532 Class I Type A vs G3500: properties

A532 Class I Type AG3500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

175 GPa25.4 Msi
110 GPa16 Msi

Shear Modulus

69 GPa10 Msi
44 GPa6.4 Msi

Poisson's Ratio

0.28
0.26

Tensile Strength (Ultimate)

400 MPa58 ksi
250 MPa36.3 ksi

Elongation at Break

0%
0.5%

Reduction in Area

0%
—

Compressive Strength

1,550 MPa225 ksi
855 MPa124 ksi

Shear Strength

450 MPa65.3 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

27 MPa·√m24.6 ksi·√in
15 MPa·√m13.7 ksi·√in

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
6 J4.4 ft·lbf

Hardness, Brinell

575 HB
225 HB

Hardness, Rockwell C

55 HRC
—

Hardness, Vickers

610 HV
—

Bulk Modulus

—
76 GPa11 Msi

Yield Strength (0.2% offset)

—
180 MPa26.1 ksi

Hardness, Rockwell B

—
98 HRB

Physical

Density and transition temperatures.

Density

7.65 g/cm³0.28 lb/in³
7.2 g/cm³0.26 lb/in³

Liquidus Temperature

1,270°C2,318 °F
1,205°C2,201 °F

Same in both: Melting Point (Solidus) 1,150°C2,102 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

22 W/m·K12.7 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Latent Heat of Fusion

210 J/g90.3 BTU/lb
220 J/g94.6 BTU/lb

Max Service Temperature (continuous)

250°C482 °F
400°C752 °F

Same in both: Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2 % IACS
2.2 % IACS

Electrical Resistivity

9×10⁻⁷ Ω·m35.4 µΩ·in
8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

22 / 100
15 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

3 / 100
78 / 100

Machinability Rating (AISI 1212 = 100 %)

3%
65%

Weldability

5 / 100
25 / 100

Formability (cold)

0 / 100
3 / 100

Castability

70 / 100
95 / 100

Brazeability / Solderability

15 / 100
45 / 100

Polishability

60 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
21 MJ/kg9,028 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
1.9 kg CO₂/kg

Embodied Water

35 L/kg4.2 gal/lb
30 L/kg3.6 gal/lb

Typical Recycled Content

75%
85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

52 kN·m/kg
35 kN·m/kg

Specific Stiffness (E / density)

22.9 MN·m/kg
15.3 MN·m/kg

Thermal Diffusivity

5.8 mm²/s
13.9 mm²/s

Thermal Shock Resistance Index

4
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleG3500

Manufacturing and finishing

CapabilityA532 Class I Type AG3500
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A532 Class I Type A vs G3500 — frequently asked

Is A532 Class I Type A stronger than G3500?

Yes. A532 Class I Type A has a typical tensile strength of 400 MPa (58 ksi) against 250 MPa (36.3 ksi) for G3500 — about 60% more.

Which is cheaper, A532 Class I Type A or G3500?

G3500 is the lower-cost material: it sits in the budget tier ($) while A532 Class I Type A is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, A532 Class I Type A or G3500?

G3500. Its machinability rates very good (78/100) against not recommended (3/100) for A532 Class I Type A; for welding the order is G3500 first (poor, 25/100) then A532 Class I Type A (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A532 Class I Type A and G3500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.