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Steel 18Ni(200) Maraging Steel vs Custom 455

Steel · grade comparison

Steel 18Ni(200) Maraging Steel and Custom 455 are both steel grades. Custom 455 is the stronger of the two: tensile strength 1,550 MPa (225 ksi) against 1,450 MPa (210 ksi) for 18Ni(200) Maraging Steel, about 7% more. Custom 455 is harder — 430 HB against 400 HB for 18Ni(200) Maraging Steel — which matters for wear surfaces and threads. Custom 455 is lighter (7.76 g/cm³ vs 8 g/cm³ for 18Ni(200) Maraging Steel) and Custom 455 is stiffer (200 GPa vs 186 GPa). On the shop floor, 18Ni(200) Maraging Steel welds better (very good vs fair) and Custom 455 forms better (25 vs 15 out of 100).

18Ni(200) Maraging SteelChoose it when it will be welded.

Custom 455Choose it when strength drives the design, or when surface hardness matters.

18Ni(200) Maraging Steel vs Custom 455: properties

18Ni(200) Maraging SteelCustom 455

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

186 GPa27 Msi
200 GPa29 Msi

Shear Modulus

71 GPa10.3 Msi
77 GPa11.2 Msi

Bulk Modulus

160 GPa23.2 Msi
166 GPa24.1 Msi

Tensile Strength (Ultimate)

1,450 MPa210 ksi
1,550 MPa225 ksi

Yield Strength (0.2% offset)

1,400 MPa203 ksi
1,450 MPa210 ksi

Reduction in Area

60%
45%

Compressive Strength

1,420 MPa206 ksi
1,500 MPa218 ksi

Shear Strength

870 MPa126 ksi
930 MPa135 ksi

Fatigue Strength (Endurance Limit)

600 MPa87 ksi
720 MPa104 ksi

Fracture Toughness (K_IC)

155 MPa·√m141 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
27 J19.9 ft·lbf

Hardness, Brinell

400 HB
430 HB

Hardness, Rockwell C

43 HRC
46 HRC

Hardness, Vickers

420 HV
460 HV

Same in both: Poisson's Ratio 0.3 · Elongation at Break 12%

Physical

Density and transition temperatures.

Density

8 g/cm³0.29 lb/in³
7.76 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,413°C2,575 °F
1,400°C2,552 °F

Same in both: Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

20.5 W/m·K11.8 BTU/hr·ft·°F
17.6 W/m·K10.2 BTU/hr·ft·°F

Specific Heat Capacity

452 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.1 µm/m·K5.6 µin/in·°F
10.2 µm/m·K5.7 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
425°C797 °F

Min Service Temperature

-196°C-321 °F
-73°C-99 °F

Same in both: Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

3.8 % IACS
2.2 % IACS

Electrical Resistivity

4.5×10⁻⁷ Ω·m17.7 µΩ·in
8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.52 V
-0.25 V

Corrosion Resistance

25 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Weldability

70 / 100
45 / 100

Formability (cold)

15 / 100
25 / 100

Castability

45 / 100
20 / 100

Brazeability / Solderability

50 / 100
35 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30% · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

110 MJ/kg47,292 BTU/lb
65 MJ/kg27,945 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
5.2 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
120 L/kg14.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

181 kN·m/kg
200 kN·m/kg

Specific Stiffness (E / density)

23.3 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

5,269 kJ/m³
5,256 kJ/m³

Thermal Diffusivity

5.7 mm²/s
4.9 mm²/s

Thermal Shock Resistance Index

16
13

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale18Ni(200) Maraging SteelCustom 455

Manufacturing and finishing

Capability18Ni(200) Maraging SteelCustom 455
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

18Ni(200) Maraging Steel vs Custom 455 — frequently asked

Is Custom 455 stronger than 18Ni(200) Maraging Steel?

Yes. Custom 455 has a typical tensile strength of 1,550 MPa (225 ksi) against 1,450 MPa (210 ksi) for 18Ni(200) Maraging Steel — about 7% more.

Which is cheaper, 18Ni(200) Maraging Steel or Custom 455?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 18Ni(200) Maraging Steel or Custom 455?

18Ni(200) Maraging Steel, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for Custom 455; for welding the order is 18Ni(200) Maraging Steel first (very good, 70/100) then Custom 455 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 18Ni(200) Maraging Steel and Custom 455 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.