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Steel 17Mn4 vs P91

Steel · grade comparison

Steel 17Mn4 and P91 are both steel grades, both pressure vessel steel. P91 is the stronger of the two: yield strength 750 MPa (109 ksi) against 330 MPa (47.9 ksi) for 17Mn4, about 127% more; tensile strength follows at 1,000 MPa (145 ksi) vs 520 MPa (75.4 ksi). In exchange, 17Mn4 is the more ductile: elongation 22% versus 14% for P91, and P91 is harder (330 HB vs 155 HB). 17Mn4 runs hotter in service (400°C vs 200°C continuous) and 17Mn4 conducts heat better (48 W/m·K vs 25 W/m·K). On the shop floor, 17Mn4 machines more easily (good vs poor) and 17Mn4 welds better (excellent vs poor).

17Mn4Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

P91Choose it when strength drives the design.

17Mn4 vs P91: properties

17Mn4P91

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
218 GPa31.6 Msi

Shear Modulus

81 GPa11.7 Msi
84 GPa12.2 Msi

Bulk Modulus

160 GPa23.2 Msi
170 GPa24.7 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

520 MPa75.4 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
750 MPa109 ksi

Elongation at Break

22%
14%

Reduction in Area

48%
45%

Compressive Strength

330 MPa47.9 ksi
770 MPa112 ksi

Shear Strength

335 MPa48.6 ksi
600 MPa87 ksi

Fatigue Strength (Endurance Limit)

235 MPa34.1 ksi
430 MPa62.4 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
40 MPa·√m36.4 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

155 HB
330 HB

Hardness, Rockwell B

82 HRB
96 HRB

Hardness, Vickers

163 HV
345 HV

Hardness, Rockwell C

—
35 HRC

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.77 g/cm³0.28 lb/in³

Liquidus Temperature

1,510°C2,750 °F
1,500°C2,732 °F

Same in both: Melting Point (Solidus) 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

48 W/m·K27.7 BTU/hr·ft·°F
25 W/m·K14.4 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
10.9 µm/m·K6.1 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
200°C392 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
2.7 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
6.4×10⁻⁷ Ω·m25.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
—

Corrosion Resistance

12 / 100
28 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
25%

Weldability

85 / 100
15 / 100

Formability (cold)

65 / 100
20 / 100

Brazeability / Solderability

60 / 100
30 / 100

Polishability

45 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
2.5 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
70 L/kg8.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

66 kN·m/kg
129 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
28.1 MN·m/kg

Modulus of Resilience

259 kJ/m³
1,290 kJ/m³

Thermal Diffusivity

13.3 mm²/s
6.7 mm²/s

Thermal Shock Resistance Index

10
11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale17Mn4P91

Manufacturing and finishing

Capability17Mn4P91
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

17Mn4 vs P91 — frequently asked

Is P91 stronger than 17Mn4?

Yes. P91 has a typical yield strength of 750 MPa (109 ksi) against 330 MPa (47.9 ksi) for 17Mn4 — about 127% more. Tensile strength is 1,000 MPa (145 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, 17Mn4 or P91?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 17Mn4 or P91?

17Mn4. Its machinability rates good (58/100) against poor (22/100) for P91; for welding the order is 17Mn4 first (excellent, 85/100) then P91 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 17Mn4 and P91 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.