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Steel P91 vs Q345R

Steel · grade comparison

Steel P91 and Q345R are both steel grades, both pressure vessel steel. P91 is the stronger of the two: yield strength 750 MPa (109 ksi) against 370 MPa (53.7 ksi) for Q345R, about 103% more; tensile strength follows at 1,000 MPa (145 ksi) vs 550 MPa (79.8 ksi). In exchange, Q345R is the more ductile: elongation 24% versus 14% for P91, and P91 is harder (330 HB vs 160 HB). P91 is stiffer (218 GPa vs 206 GPa) and Q345R runs hotter in service (400°C vs 200°C continuous). On the shop floor, Q345R machines more easily (good vs poor) and Q345R welds better (excellent vs poor).

P91Choose it when strength drives the design.

Q345RChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

P91 vs Q345R: properties

P91Q345R

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

218 GPa31.6 Msi
206 GPa29.9 Msi

Shear Modulus

84 GPa12.2 Msi
79 GPa11.5 Msi

Bulk Modulus

170 GPa24.7 Msi
160 GPa23.2 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

1,000 MPa145 ksi
550 MPa79.8 ksi

Yield Strength (0.2% offset)

750 MPa109 ksi
370 MPa53.7 ksi

Elongation at Break

14%
24%

Reduction in Area

45%
50%

Compressive Strength

770 MPa112 ksi
370 MPa53.7 ksi

Shear Strength

600 MPa87 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
240 MPa34.8 ksi

Fracture Toughness (K_IC)

40 MPa·√m36.4 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

330 HB
160 HB

Hardness, Rockwell B

96 HRB
84 HRB

Hardness, Rockwell C

35 HRC
—

Hardness, Vickers

345 HV
168 HV

Physical

Density and transition temperatures.

Density

7.77 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,450°C2,642 °F
1,440°C2,624 °F

Liquidus Temperature

1,500°C2,732 °F
1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

25 W/m·K14.4 BTU/hr·ft·°F
48 W/m·K27.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.9 µm/m·K6.1 µin/in·°F
11.8 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 480 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.7 % IACS
8.6 % IACS

Electrical Resistivity

6.4×10⁻⁷ Ω·m25.2 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

28 / 100
12 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.62 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
65%

Weldability

15 / 100
85 / 100

Formability (cold)

20 / 100
70 / 100

Brazeability / Solderability

30 / 100
60 / 100

Polishability

55 / 100
45 / 100

Castability

—
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.5 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

70 L/kg8.4 gal/lb
35 L/kg4.2 gal/lb

Typical Recycled Content

30%
22%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

129 kN·m/kg
70 kN·m/kg

Specific Stiffness (E / density)

28.1 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

1,290 kJ/m³
332 kJ/m³

Thermal Diffusivity

6.7 mm²/s
12.7 mm²/s

Same in both: Thermal Shock Resistance Index 11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleQ345RP91

Manufacturing and finishing

CapabilityP91Q345R
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

P91 vs Q345R — frequently asked

Is P91 stronger than Q345R?

Yes. P91 has a typical yield strength of 750 MPa (109 ksi) against 370 MPa (53.7 ksi) for Q345R — about 103% more. Tensile strength is 1,000 MPa (145 ksi) vs 550 MPa (79.8 ksi).

Which is cheaper, P91 or Q345R?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, P91 or Q345R?

Q345R. Its machinability rates good (62/100) against poor (22/100) for P91; for welding the order is Q345R first (excellent, 85/100) then P91 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in P91 and Q345R side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.