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Steel 1095 vs 61SiCrV6

Steel · grade comparison

Steel 1095 and 61SiCrV6 are both steel grades. 61SiCrV6 is the stronger of the two: yield strength 1,620 MPa (235 ksi) against 380 MPa (55.1 ksi) for 1095, about 4.3 times as much; tensile strength follows at 1,800 MPa (261 ksi) vs 655 MPa (95 ksi). In exchange, 1095 is the more ductile: elongation 13% versus 7% for 61SiCrV6, and 61SiCrV6 is harder (475 HB vs 192 HB). 1095 runs hotter in service (400°C vs 250°C continuous) and 1095 conducts heat better (46.7 W/m·K vs 33 W/m·K). On the shop floor, 1095 machines more easily (fair vs not recommended) and 61SiCrV6 sits in a lower cost tier (budget, $) than 1095 (standard, $$).

1095Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

61SiCrV6Choose it when strength drives the design, or when cost is the deciding factor.

1095 vs 61SiCrV6: properties

109561SiCrV6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

80 GPa11.6 Msi
79.5 GPa11.5 Msi

Tensile Strength (Ultimate)

655 MPa95 ksi
1,800 MPa261 ksi

Yield Strength (0.2% offset)

380 MPa55.1 ksi
1,620 MPa235 ksi

Elongation at Break

13%
7%

Reduction in Area

40%
30%

Compressive Strength

390 MPa56.6 ksi
1,700 MPa247 ksi

Shear Strength

430 MPa62.4 ksi
1,080 MPa157 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
750 MPa109 ksi

Charpy V-Notch Impact (RT)

6 J4.4 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

192 HB
475 HB

Hardness, Rockwell B

92 HRB
—

Hardness, Vickers

200 HV
520 HV

Fracture Toughness (K_IC)

—
35 MPa·√m31.9 ksi·√in

Hardness, Rockwell C

—
50 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.75 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Liquidus Temperature

1,470°C2,678 °F
1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46.7 W/m·K27 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.4 µm/m·K6.3 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
250°C482 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

9.6 % IACS
5.7 % IACS

Electrical Resistivity

1.8×10⁻⁷ Ω·m7.09 µΩ·in
3×10⁻⁷ Ω·m11.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Corrosion Resistance

8 / 100
11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
10%

Weldability

15 / 100
12 / 100

Formability (cold)

40 / 100
8 / 100

Brazeability / Solderability

60 / 100
30 / 100

Polishability

75 / 100
65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
27 MJ/kg11,608 BTU/lb

Embodied Water

45 L/kg5.4 gal/lb
60 L/kg7.2 gal/lb

Same in both: Embodied Carbon (primary production) 2 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

83 kN·m/kg
232 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

352 kJ/m³
6,401 kJ/m³

Thermal Diffusivity

12.7 mm²/s
9.1 mm²/s

Thermal Shock Resistance Index

13
25

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale109561SiCrV6

Manufacturing and finishing

Capability109561SiCrV6
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1095 vs 61SiCrV6 — frequently asked

Is 61SiCrV6 stronger than 1095?

Yes. 61SiCrV6 has a typical yield strength of 1,620 MPa (235 ksi) against 380 MPa (55.1 ksi) for 1095 — about 4.3 times as much. Tensile strength is 1,800 MPa (261 ksi) vs 655 MPa (95 ksi).

Which is cheaper, 1095 or 61SiCrV6?

61SiCrV6 is the lower-cost material: it sits in the budget tier ($) while 1095 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 1095 or 61SiCrV6?

1095. Its machinability rates fair (45/100) against not recommended (12/100) for 61SiCrV6.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1095 and 61SiCrV6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.