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Steel 1095 vs 18Ni(400)

Steel · grade comparison

Steel 1095 and 18Ni(400) are both steel grades. 18Ni(400) is the stronger of the two: yield strength 2,680 MPa (389 ksi) against 380 MPa (55.1 ksi) for 1095, about 7.1 times as much; tensile strength follows at 2,760 MPa (400 ksi) vs 655 MPa (95 ksi). In exchange, 1095 is the more ductile: elongation 13% versus 6% for 18Ni(400), and 18Ni(400) is harder (655 HV vs 200 HV). 1095 is lighter (7.85 g/cm³ vs 8.1 g/cm³ for 18Ni(400)) and 1095 conducts heat better (46.7 W/m·K vs 18 W/m·K). On the shop floor, 1095 machines more easily (fair vs poor), 18Ni(400) welds better (very good vs poor), and 1095 sits in a lower cost tier (standard, $$) than 18Ni(400) (high, $$$$).

1095Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

18Ni(400)Choose it when strength drives the design, or when it will be welded.

1095 vs 18Ni(400): properties

109518Ni(400)

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
200 GPa29 Msi

Shear Modulus

80 GPa11.6 Msi
77 GPa11.2 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

655 MPa95 ksi
2,760 MPa400 ksi

Yield Strength (0.2% offset)

380 MPa55.1 ksi
2,680 MPa389 ksi

Elongation at Break

13%
6%

Reduction in Area

40%
28%

Compressive Strength

390 MPa56.6 ksi
2,800 MPa406 ksi

Shear Strength

430 MPa62.4 ksi
1,650 MPa239 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
800 MPa116 ksi

Charpy V-Notch Impact (RT)

6 J4.4 ft·lbf
8 J5.9 ft·lbf

Hardness, Brinell

192 HB
—

Hardness, Rockwell B

92 HRB
—

Hardness, Vickers

200 HV
655 HV

Fracture Toughness (K_IC)

—
30 MPa·√m27.3 ksi·√in

Hardness, Rockwell C

—
58 HRC

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
8.1 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,400°C2,552 °F

Liquidus Temperature

1,470°C2,678 °F
1,440°C2,624 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46.7 W/m·K27 BTU/hr·ft·°F
18 W/m·K10.4 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
450 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.4 µm/m·K6.3 µin/in·°F
10.1 µm/m·K5.6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Min Service Temperature

-20°C-4 °F
-73°C-99 °F

Same in both: Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.6 % IACS
2.6 % IACS

Electrical Resistivity

1.8×10⁻⁷ Ω·m7.09 µΩ·in
6.6×10⁻⁷ Ω·m26 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.55 V

Corrosion Resistance

8 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
20%

Weldability

15 / 100
70 / 100

Formability (cold)

40 / 100
5 / 100

Brazeability / Solderability

60 / 100
35 / 100

Polishability

75 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
90 MJ/kg38,693 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
110 L/kg13.2 gal/lb

Typical Recycled Content

30%
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

83 kN·m/kg
341 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
24.7 MN·m/kg

Modulus of Resilience

352 kJ/m³
17,956 kJ/m³

Thermal Diffusivity

12.7 mm²/s
4.9 mm²/s

Thermal Shock Resistance Index

13
25

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale109518Ni(400)

Manufacturing and finishing

Capability109518Ni(400)
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$ Standard$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1095 vs 18Ni(400) — frequently asked

Is 18Ni(400) stronger than 1095?

Yes. 18Ni(400) has a typical yield strength of 2,680 MPa (389 ksi) against 380 MPa (55.1 ksi) for 1095 — about 7.1 times as much. Tensile strength is 2,760 MPa (400 ksi) vs 655 MPa (95 ksi).

Which is cheaper, 1095 or 18Ni(400)?

1095 is the lower-cost material: it sits in the standard tier ($$) while 18Ni(400) is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 1095 or 18Ni(400)?

1095. Its machinability rates fair (45/100) against poor (18/100) for 18Ni(400); for welding the order is 18Ni(400) first (very good, 70/100) then 1095 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1095 and 18Ni(400) side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.