Steel 100CrMn6 vs SUJ2
Steel · grade comparison
Steel 100CrMn6 and SUJ2 are both steel grades. Both yield at about 410 MPa — strength does not separate them. SUJ2 is the more ductile: elongation 25% versus 22% for 100CrMn6. SUJ2 runs hotter in service (200°C vs 150°C continuous) and SUJ2 conducts electricity better (7 % IACS vs 6 % IACS). On the shop floor, 100CrMn6 sits in a lower cost tier (budget, $) than SUJ2 (standard, $$).
100CrMn6Choose it when cost is the deciding factor.
SUJ2Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
100CrMn6 vs SUJ2: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Poisson's Ratio
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Tensile Strength (Ultimate) 660 MPa95.7 ksi · Fatigue Strength (Endurance Limit) 320 MPa46.4 ksi
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.81 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Same in both: Corrosion Resistance 12 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Brazeability / Solderability
Castability
Same in both: Machinability 45 / 100 · Weldability 12 / 100 · Polishability 85 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Modulus of Resilience
Thermal Diffusivity
Same in both: Specific Strength (UTS / density) 85 kN·m/kg · Specific Stiffness (E / density) 26.9 MN·m/kg · Thermal Shock Resistance Index 12
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 100CrMn6 | SUJ2 |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | Annealed |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| HVOF Coating | — | Yes |
| Hot-Dip Galvanizing | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
100CrMn6 vs SUJ2 — frequently asked
What is the difference between 100CrMn6 and SUJ2?
Steel 100CrMn6 and SUJ2 are both steel grades. Both yield at about 410 MPa — strength does not separate them. SUJ2 is the more ductile: elongation 25% versus 22% for 100CrMn6.
Which is cheaper, 100CrMn6 or SUJ2?
100CrMn6 is the lower-cost material: it sits in the budget tier ($) while SUJ2 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
When should I choose 100CrMn6 over SUJ2?
Pick 100CrMn6 when cost is the deciding factor. Pick SUJ2 when the part is bent, formed or impact-loaded, or when the part sees heat.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 100CrMn6 and SUJ2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.