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Steel 100Cr6 vs SUJ2

Steel · grade comparison

Steel 100Cr6 and SUJ2 are both steel grades, both bearing steel. Both yield at about 420 MPa — strength does not separate them. SUJ2 is the more ductile: elongation 25% versus 22% for 100Cr6. 100Cr6 conducts electricity better (8 % IACS vs 7 % IACS).

SUJ2Choose it when the part is bent, formed or impact-loaded.

100Cr6 vs SUJ2: properties

100Cr6SUJ2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elongation at Break

22%
25%

Reduction in Area

48%
45%

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
320 MPa46.4 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

200 HB
192 HB

Hardness, Rockwell B

94 HRB
92 HRB

Hardness, Vickers

210 HV
200 HV

Compressive Strength

—
450 MPa65.3 ksi

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 660 MPa95.7 ksi · Yield Strength (0.2% offset) 420 MPa60.9 ksi · Shear Strength 400 MPa58 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,424°C2,595 °F
1,425°C2,597 °F

Liquidus Temperature

1,455°C2,651 °F
1,460°C2,660 °F

Same in both: Density 7.81 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Same in both: Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.61 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Brazeability / Solderability

45 / 100
35 / 100

Polishability

88 / 100
85 / 100

Same in both: Machinability 45 / 100 · Machinability Rating (AISI 1212 = 100 %) 40% · Weldability 12 / 100 · Formability (cold) 35 / 100 · Castability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Water

65 L/kg7.8 gal/lb
55 L/kg6.6 gal/lb

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Thermal Diffusivity

12.3 mm²/s
12.8 mm²/s

Same in both: Specific Strength (UTS / density) 85 kN·m/kg · Specific Stiffness (E / density) 26.9 MN·m/kg · Modulus of Resilience 420 kJ/m³ · Thermal Shock Resistance Index 12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSUJ2100Cr6

Manufacturing and finishing

Capability100Cr6SUJ2
Default conditionAnnealedAnnealed
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

100Cr6 vs SUJ2 — frequently asked

What is the difference between 100Cr6 and SUJ2?

Steel 100Cr6 and SUJ2 are both steel grades, both bearing steel. Both yield at about 420 MPa — strength does not separate them. SUJ2 is the more ductile: elongation 25% versus 22% for 100Cr6.

Which is cheaper, 100Cr6 or SUJ2?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose 100Cr6 over SUJ2?

Pick SUJ2 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 100Cr6 and SUJ2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.