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Steel 100Cr6 vs 100CrMn6

Steel · grade comparison

Steel 100Cr6 and 100CrMn6 are both steel grades. Both yield at about 420 MPa — strength does not separate them. 100Cr6 runs hotter in service (200°C vs 150°C continuous) and 100Cr6 conducts electricity better (8 % IACS vs 6 % IACS). On the shop floor, 100CrMn6 sits in a lower cost tier (budget, $) than 100Cr6 (standard, $$).

100Cr6Choose it when the part sees heat.

100CrMn6Choose it when cost is the deciding factor.

100Cr6 vs 100CrMn6: properties

100Cr6100CrMn6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.29
0.3

Yield Strength (0.2% offset)

420 MPa60.9 ksi
410 MPa59.5 ksi

Shear Strength

400 MPa58 ksi
430 MPa62.4 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
320 MPa46.4 ksi

Compressive Strength

—
700 MPa102 ksi

Fracture Toughness (K_IC)

—
55 MPa·√m50.1 ksi·√in

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Tensile Strength (Ultimate) 660 MPa95.7 ksi · Elongation at Break 22% · Reduction in Area 48% · Charpy V-Notch Impact (RT) 25 J18.4 ft·lbf · Hardness, Brinell 200 HB · Hardness, Rockwell B 94 HRB · Hardness, Vickers 210 HV

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,424°C2,595 °F
1,400°C2,552 °F

Liquidus Temperature

1,455°C2,651 °F
1,450°C2,642 °F

Same in both: Density 7.81 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
6 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
3×10⁻⁷ Ω·m11.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.65 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

40%
35%

Formability (cold)

35 / 100
40 / 100

Castability

30 / 100
—

Brazeability / Solderability

45 / 100
40 / 100

Polishability

88 / 100
85 / 100

Same in both: Machinability 45 / 100 · Weldability 12 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

65 L/kg7.8 gal/lb
60 L/kg7.2 gal/lb

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

420 kJ/m³
400 kJ/m³

Thermal Diffusivity

12.3 mm²/s
12.2 mm²/s

Same in both: Specific Strength (UTS / density) 85 kN·m/kg · Specific Stiffness (E / density) 26.9 MN·m/kg · Thermal Shock Resistance Index 12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale100Cr6100CrMn6

Manufacturing and finishing

Capability100Cr6100CrMn6
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

100Cr6 vs 100CrMn6 — frequently asked

What is the difference between 100Cr6 and 100CrMn6?

Steel 100Cr6 and 100CrMn6 are both steel grades. Both yield at about 420 MPa — strength does not separate them. 100Cr6 runs hotter in service (200°C vs 150°C continuous) and 100Cr6 conducts electricity better (8 % IACS vs 6 % IACS).

Which is cheaper, 100Cr6 or 100CrMn6?

100CrMn6 is the lower-cost material: it sits in the budget tier ($) while 100Cr6 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose 100Cr6 over 100CrMn6?

Pick 100Cr6 when the part sees heat. Pick 100CrMn6 when cost is the deciding factor.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 100Cr6 and 100CrMn6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.