FabDigitFabDigit

Refractory Metal R05400 vs Ta-2.5W

Refractory Metal · grade comparison

Refractory Metal R05400 and Ta-2.5W are both refractory metal grades. Ta-2.5W is the stronger of the two: yield strength 310 MPa (45 ksi) against 170 MPa (24.7 ksi) for R05400, about 82% more; tensile strength follows at 415 MPa (60.2 ksi) vs 250 MPa (36.3 ksi). In exchange, R05400 is the more ductile: elongation 35% versus 28% for Ta-2.5W, and Ta-2.5W is harder (115 HB vs 90 HB). Ta-2.5W is stiffer (200 GPa vs 186 GPa) and R05400 conducts electricity better (12.8 % IACS vs 9.9 % IACS). On the shop floor, R05400 sits in a lower cost tier (high, $$$$) than Ta-2.5W (specialty, $$$$$).

R05400Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

Ta-2.5WChoose it when strength drives the design.

R05400 vs Ta-2.5W: properties

R05400Ta-2.5W

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

186 GPa27 Msi
200 GPa29 Msi

Shear Modulus

69 GPa10 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

250 MPa36.3 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

170 MPa24.7 ksi
310 MPa45 ksi

Elongation at Break

35%
28%

Reduction in Area

75%
70%

Shear Strength

160 MPa23.2 ksi
250 MPa36.3 ksi

Fatigue Strength (Endurance Limit)

130 MPa18.9 ksi
185 MPa26.8 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
—

Hardness, Brinell

90 HB
115 HB

Hardness, Rockwell B

48 HRB
68 HRB

Hardness, Vickers

95 HV
120 HV

Compressive Strength

—
320 MPa46.4 ksi

Same in both: Bulk Modulus 200 GPa29 Msi · Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Density

16.6 g/cm³0.6 lb/in³
16.7 g/cm³0.6 lb/in³

Melting Point (Solidus)

3,017°C5,463 °F
3,030°C5,486 °F

Liquidus Temperature

3,017°C5,463 °F
3,040°C5,504 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

57 W/m·K32.9 BTU/hr·ft·°F
54 W/m·K31.2 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 140 J/kg·K0.03 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 6.5 µm/m·K3.6 µin/in·°F · Latent Heat of Fusion 200 J/g86 BTU/lb · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12.8 % IACS
9.9 % IACS

Electrical Resistivity

1.35×10⁻⁷ Ω·m5.31 µΩ·in
1.75×10⁻⁷ Ω·m6.89 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.05 V

Corrosion Resistance

98 / 100
97 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
18%

Weldability

78 / 100
80 / 100

Formability (cold)

95 / 100
85 / 100

Castability

10 / 100
25 / 100

Brazeability / Solderability

55 / 100
65 / 100

Polishability

70 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

4,000 MJ/kg1,719,692 BTU/lb
4,400 MJ/kg1,891,661 BTU/lb

Embodied Carbon (primary production)

250 kg CO₂/kg
260 kg CO₂/kg

Embodied Water

900 L/kg108 gal/lb
—

Typical Recycled Content

30%
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

15 kN·m/kg
25 kN·m/kg

Specific Stiffness (E / density)

11.2 MN·m/kg
12 MN·m/kg

Modulus of Resilience

78 kJ/m³
240 kJ/m³

Thermal Diffusivity

24.5 mm²/s
23.1 mm²/s

Thermal Shock Resistance Index

12
17

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleTa-2.5WR05400

Manufacturing and finishing

CapabilityR05400Ta-2.5W
Default condition—Vacuum Annealed
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——

R05400 vs Ta-2.5W — frequently asked

Is Ta-2.5W stronger than R05400?

Yes. Ta-2.5W has a typical yield strength of 310 MPa (45 ksi) against 170 MPa (24.7 ksi) for R05400 — about 82% more. Tensile strength is 415 MPa (60.2 ksi) vs 250 MPa (36.3 ksi).

Which is cheaper, R05400 or Ta-2.5W?

R05400 is the lower-cost material: it sits in the high tier ($$$$) while Ta-2.5W is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose R05400 over Ta-2.5W?

Pick R05400 when the part is bent, formed or impact-loaded, or when cost is the deciding factor. Pick Ta-2.5W when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in R05400 and Ta-2.5W side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.