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Refractory Metal Nuclear Grade Hafnium (R1) vs Ta-2.5W

Refractory Metal · grade comparison

Refractory Metal Nuclear Grade Hafnium (R1) and Ta-2.5W are both refractory metal grades. Ta-2.5W is the stronger of the two: yield strength 310 MPa (45 ksi) against 240 MPa (34.8 ksi) for Nuclear Grade Hafnium (R1), about 29% more. Ta-2.5W is the more ductile: elongation 28% versus 25% for Nuclear Grade Hafnium (R1), and Nuclear Grade Hafnium (R1) is harder (160 HB vs 115 HB). Nuclear Grade Hafnium (R1) is lighter (13.31 g/cm³ vs 16.7 g/cm³ for Ta-2.5W) and Ta-2.5W is stiffer (200 GPa vs 140 GPa). On the shop floor, Nuclear Grade Hafnium (R1) machines more easily (30 vs 18 out of 100), Ta-2.5W welds better (very good vs good), and Nuclear Grade Hafnium (R1) sits in a lower cost tier (high, $$$$) than Ta-2.5W (specialty, $$$$$).

Nuclear Grade Hafnium (R1)Choose it when weight is the constraint, or when the part sees heat.

Ta-2.5WChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Nuclear Grade Hafnium (R1) vs Ta-2.5W: properties

Nuclear Grade Hafnium (R1)Ta-2.5W

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

140 GPa20.3 Msi
200 GPa29 Msi

Shear Modulus

30 GPa4.4 Msi
72 GPa10.4 Msi

Bulk Modulus

110 GPa16 Msi
200 GPa29 Msi

Poisson's Ratio

0.26
0.35

Tensile Strength (Ultimate)

445 MPa64.5 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

240 MPa34.8 ksi
310 MPa45 ksi

Elongation at Break

25%
28%

Reduction in Area

40%
70%

Shear Strength

270 MPa39.2 ksi
250 MPa36.3 ksi

Hardness, Brinell

160 HB
115 HB

Hardness, Rockwell B

85 HRB
68 HRB

Hardness, Vickers

170 HV
120 HV

Compressive Strength

—
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

—
185 MPa26.8 ksi

Physical

Density and transition temperatures.

Density

13.31 g/cm³0.48 lb/in³
16.7 g/cm³0.6 lb/in³

Melting Point (Solidus)

2,233°C4,051 °F
3,030°C5,486 °F

Liquidus Temperature

2,233°C4,051 °F
3,040°C5,504 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

23 W/m·K13.3 BTU/hr·ft·°F
54 W/m·K31.2 BTU/hr·ft·°F

Specific Heat Capacity

144 J/kg·K0.03 BTU/lb·°F
140 J/kg·K0.03 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

5.9 µm/m·K3.3 µin/in·°F
6.5 µm/m·K3.6 µin/in·°F

Latent Heat of Fusion

134 J/g57.6 BTU/lb
200 J/g86 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
300°C572 °F

Min Service Temperature

-196°C-321 °F
-269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5.2 % IACS
9.9 % IACS

Electrical Resistivity

3.31×10⁻⁷ Ω·m13 µΩ·in
1.75×10⁻⁷ Ω·m6.89 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.1 V
-0.05 V

Corrosion Resistance

88 / 100
97 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
18%

Weldability

60 / 100
80 / 100

Formability (cold)

55 / 100
85 / 100

Castability

30 / 100
25 / 100

Brazeability / Solderability

35 / 100
65 / 100

Polishability

65 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

1,400 MJ/kg601,892 BTU/lb
4,400 MJ/kg1,891,661 BTU/lb

Embodied Carbon (primary production)

95 kg CO₂/kg
260 kg CO₂/kg

Typical Recycled Content

—
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

33 kN·m/kg
25 kN·m/kg

Specific Stiffness (E / density)

10.5 MN·m/kg
12 MN·m/kg

Modulus of Resilience

206 kJ/m³
240 kJ/m³

Thermal Diffusivity

12 mm²/s
23.1 mm²/s

Thermal Shock Resistance Index

12
17

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleTa-2.5WNuclear Grade Hafnium (R1)

Manufacturing and finishing

CapabilityNuclear Grade Hafnium (R1)Ta-2.5W
Default condition—Vacuum Annealed
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——

Nuclear Grade Hafnium (R1) vs Ta-2.5W — frequently asked

Is Ta-2.5W stronger than Nuclear Grade Hafnium (R1)?

Yes. Ta-2.5W has a typical yield strength of 310 MPa (45 ksi) against 240 MPa (34.8 ksi) for Nuclear Grade Hafnium (R1) — about 29% more. Tensile strength is 415 MPa (60.2 ksi) vs 445 MPa (64.5 ksi).

Which is cheaper, Nuclear Grade Hafnium (R1) or Ta-2.5W?

Nuclear Grade Hafnium (R1) is the lower-cost material: it sits in the high tier ($$$$) while Ta-2.5W is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Nuclear Grade Hafnium (R1) or Ta-2.5W?

Nuclear Grade Hafnium (R1), by a small margin. Both rate poor for machinability — 30/100 against 18/100 for Ta-2.5W; for welding the order is Ta-2.5W first (very good, 80/100) then Nuclear Grade Hafnium (R1) (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Nuclear Grade Hafnium (R1) and Ta-2.5W side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.