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Refractory Metal FS-85 vs R05400

Refractory Metal · grade comparison

Refractory Metal FS-85 and R05400 are both refractory metal grades. FS-85 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 170 MPa (24.7 ksi) for R05400, about 182% more; tensile strength follows at 585 MPa (84.8 ksi) vs 250 MPa (36.3 ksi). In exchange, R05400 is the more ductile: elongation 35% versus 22% for FS-85, and FS-85 is harder (208 HB vs 90 HB). FS-85 is lighter (10.6 g/cm³ vs 16.6 g/cm³ for R05400) and R05400 is stiffer (186 GPa vs 138 GPa).

FS-85Choose it when strength drives the design, or when weight is the constraint.

R05400Choose it when the part is bent, formed or impact-loaded.

FS-85 vs R05400: properties

FS-85R05400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

138 GPa20 Msi
186 GPa27 Msi

Shear Modulus

51 GPa7.4 Msi
69 GPa10 Msi

Bulk Modulus

155 GPa22.5 Msi
200 GPa29 Msi

Tensile Strength (Ultimate)

585 MPa84.8 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
170 MPa24.7 ksi

Elongation at Break

22%
35%

Reduction in Area

60%
75%

Compressive Strength

490 MPa71.1 ksi
—

Shear Strength

350 MPa50.8 ksi
160 MPa23.2 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
130 MPa18.9 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
—

Hardness, Brinell

208 HB
90 HB

Hardness, Rockwell B

96 HRB
48 HRB

Hardness, Rockwell C

18 HRC
—

Hardness, Vickers

220 HV
95 HV

Same in both: Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Density

10.6 g/cm³0.38 lb/in³
16.6 g/cm³0.6 lb/in³

Melting Point (Solidus)

2,590°C4,694 °F
3,017°C5,463 °F

Liquidus Temperature

2,620°C4,748 °F
3,017°C5,463 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

40 W/m·K23.1 BTU/hr·ft·°F
57 W/m·K32.9 BTU/hr·ft·°F

Specific Heat Capacity

215 J/kg·K0.05 BTU/lb·°F
140 J/kg·K0.03 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

7 µm/m·K3.9 µin/in·°F
6.5 µm/m·K3.6 µin/in·°F

Max Service Temperature (continuous)

1,500°C2,732 °F
300°C572 °F

Min Service Temperature

-196°C-321 °F
-269°C-452 °F

Latent Heat of Fusion

—
200 J/g86 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

3.4 % IACS
12.8 % IACS

Electrical Resistivity

5×10⁻⁷ Ω·m19.7 µΩ·in
1.35×10⁻⁷ Ω·m5.31 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.1 V
-0.15 V

Corrosion Resistance

72 / 100
98 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
22 / 100

Weldability

70 / 100
78 / 100

Formability (cold)

70 / 100
95 / 100

Polishability

60 / 100
70 / 100

Castability

—
10 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20% · Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

900 MJ/kg386,931 BTU/lb
4,000 MJ/kg1,719,692 BTU/lb

Embodied Carbon (primary production)

60 kg CO₂/kg
250 kg CO₂/kg

Typical Recycled Content

25%
30%

Embodied Water

—
900 L/kg108 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

55 kN·m/kg
15 kN·m/kg

Specific Stiffness (E / density)

13 MN·m/kg
11.2 MN·m/kg

Modulus of Resilience

835 kJ/m³
78 kJ/m³

Thermal Diffusivity

17.6 mm²/s
24.5 mm²/s

Thermal Shock Resistance Index

24
12

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleR05400FS-85

Manufacturing and finishing

CapabilityFS-85R05400
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

FS-85 vs R05400 — frequently asked

Is FS-85 stronger than R05400?

Yes. FS-85 has a typical yield strength of 480 MPa (69.6 ksi) against 170 MPa (24.7 ksi) for R05400 — about 182% more. Tensile strength is 585 MPa (84.8 ksi) vs 250 MPa (36.3 ksi).

Which is cheaper, FS-85 or R05400?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, FS-85 or R05400?

R05400. Its weldability rates very good (78/100) against very good (70/100) for FS-85.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FS-85 and R05400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.