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Refractory Metal 5N Tantalum (99.999%) vs Ta-2.5W

Refractory Metal · grade comparison

Refractory Metal 5N Tantalum (99.999%) and Ta-2.5W are both refractory metal grades. Ta-2.5W is the stronger of the two: yield strength 310 MPa (45 ksi) against 120 MPa (17.4 ksi) for 5N Tantalum (99.999%), about 158% more; tensile strength follows at 415 MPa (60.2 ksi) vs 200 MPa (29 ksi). In exchange, 5N Tantalum (99.999%) is the more ductile: elongation 45% versus 28% for Ta-2.5W, and Ta-2.5W is harder (115 HB vs 65 HB). Ta-2.5W is stiffer (200 GPa vs 186 GPa) and 5N Tantalum (99.999%) conducts electricity better (13.8 % IACS vs 9.9 % IACS). On the shop floor, Ta-2.5W welds better (very good vs good) and 5N Tantalum (99.999%) sits in a lower cost tier (high, $$$$) than Ta-2.5W (specialty, $$$$$).

5N Tantalum (99.999%)Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

Ta-2.5WChoose it when strength drives the design, or when it will be welded.

5N Tantalum (99.999%) vs Ta-2.5W: properties

5N Tantalum (99.999%)Ta-2.5W

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

186 GPa27 Msi
200 GPa29 Msi

Shear Modulus

69 GPa10 Msi
72 GPa10.4 Msi

Poisson's Ratio

0.34
0.35

Tensile Strength (Ultimate)

200 MPa29 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

120 MPa17.4 ksi
310 MPa45 ksi

Elongation at Break

45%
28%

Reduction in Area

85%
70%

Shear Strength

130 MPa18.9 ksi
250 MPa36.3 ksi

Fatigue Strength (Endurance Limit)

110 MPa16 ksi
185 MPa26.8 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
—

Hardness, Brinell

65 HB
115 HB

Hardness, Vickers

70 HV
120 HV

Compressive Strength

—
320 MPa46.4 ksi

Hardness, Rockwell B

—
68 HRB

Same in both: Bulk Modulus 200 GPa29 Msi

Physical

Density and transition temperatures.

Density

16.65 g/cm³0.6 lb/in³
16.7 g/cm³0.6 lb/in³

Melting Point (Solidus)

3,017°C5,463 °F
3,030°C5,486 °F

Liquidus Temperature

3,017°C5,463 °F
3,040°C5,504 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

57 W/m·K32.9 BTU/hr·ft·°F
54 W/m·K31.2 BTU/hr·ft·°F

Latent Heat of Fusion

202 J/g86.8 BTU/lb
200 J/g86 BTU/lb

Same in both: Specific Heat Capacity 140 J/kg·K0.03 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 6.5 µm/m·K3.6 µin/in·°F · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

13.8 % IACS
9.9 % IACS

Electrical Resistivity

1.25×10⁻⁷ Ω·m4.92 µΩ·in
1.75×10⁻⁷ Ω·m6.89 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.05 V · Corrosion Resistance 97 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
18%

Weldability

60 / 100
80 / 100

Formability (cold)

90 / 100
85 / 100

Brazeability / Solderability

45 / 100
65 / 100

Polishability

70 / 100
80 / 100

Same in both: Castability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

4,500 MJ/kg1,934,654 BTU/lb
4,400 MJ/kg1,891,661 BTU/lb

Embodied Carbon (primary production)

270 kg CO₂/kg
260 kg CO₂/kg

Embodied Water

5,000 L/kg599 gal/lb
—

Typical Recycled Content

25%
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

12 kN·m/kg
25 kN·m/kg

Specific Stiffness (E / density)

11.2 MN·m/kg
12 MN·m/kg

Modulus of Resilience

39 kJ/m³
240 kJ/m³

Thermal Diffusivity

24.5 mm²/s
23.1 mm²/s

Thermal Shock Resistance Index

9
17

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleTa-2.5W5N Tantalum (99.999%)

Manufacturing and finishing

Capability5N Tantalum (99.999%)Ta-2.5W
Default condition—Vacuum Annealed
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——

5N Tantalum (99.999%) vs Ta-2.5W — frequently asked

Is Ta-2.5W stronger than 5N Tantalum (99.999%)?

Yes. Ta-2.5W has a typical yield strength of 310 MPa (45 ksi) against 120 MPa (17.4 ksi) for 5N Tantalum (99.999%) — about 158% more. Tensile strength is 415 MPa (60.2 ksi) vs 200 MPa (29 ksi).

Which is cheaper, 5N Tantalum (99.999%) or Ta-2.5W?

5N Tantalum (99.999%) is the lower-cost material: it sits in the high tier ($$$$) while Ta-2.5W is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 5N Tantalum (99.999%) or Ta-2.5W?

5N Tantalum (99.999%), by a small margin. Both rate poor for machinability — 25/100 against 18/100 for Ta-2.5W; for welding the order is Ta-2.5W first (very good, 80/100) then 5N Tantalum (99.999%) (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5N Tantalum (99.999%) and Ta-2.5W side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.