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HDPE vs PPE-GF30

Polymer · grade comparison

HDPE and PPE-GF30 are both polymer grades. PPE-GF30 is the stronger of the two: tensile strength 120 MPa (17.4 ksi) against 28 MPa (4.06 ksi) for HDPE, about 4.3 times as much. In exchange, HDPE is the more ductile: elongation 600% versus 2.5% for PPE-GF30, and PPE-GF30 is harder (88 Shore D vs 65 Shore D). HDPE is lighter (0.96 g/cm³ vs 1.28 g/cm³ for PPE-GF30) and PPE-GF30 is stiffer (9 GPa vs 1.1 GPa). On the shop floor, HDPE machines more easily (very good vs good), HDPE welds better (excellent vs fair), and HDPE sits in a lower cost tier (budget, $) than PPE-GF30 (premium, $$$).

HDPEChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

PPE-GF30Choose it when strength drives the design, or when the part sees heat.

HDPE vs PPE-GF30: properties

HDPEPPE-GF30

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

1.1 GPa0.16 Msi
9 GPa1.3 Msi

Shear Modulus

0.4 GPa0.06 Msi
3.3 GPa0.48 Msi

Bulk Modulus

3 GPa0.44 Msi
—

Poisson's Ratio

0.44
0.36

Tensile Strength (Ultimate)

28 MPa4.1 ksi
120 MPa17.4 ksi

Yield Strength (0.2% offset)

26 MPa3.8 ksi
—

Elongation at Break

600%
2.5%

Compressive Strength

22 MPa3.2 ksi
120 MPa17.4 ksi

Compressive Modulus

0.9 GPa0.13 Msi
8 GPa1.2 Msi

Flexural Strength

27 MPa3.9 ksi
160 MPa23.2 ksi

Flexural Modulus

1.2 GPa0.17 Msi
8.3 GPa1.2 Msi

Shear Strength

20 MPa2.9 ksi
68 MPa9.9 ksi

Fracture Toughness (K_IC)

2 MPa·√m1.8 ksi·√in
3.5 MPa·√m3.2 ksi·√in

Hardness, Shore D

65 Shore D
88 Shore D

Hardness, Rockwell R

55 HRR
118 HRR

Hardness, Rockwell M

—
88 HRM

Same in both: Izod Impact, Notched 90 J/m1.7 ft·lbf/in

Physical

Density and transition temperatures.

Density

0.96 g/cm³0.03 lb/in³
1.28 g/cm³0.05 lb/in³

Melting Temperature (Tm)

132°C270 °F
—

Glass Transition (Tg)

-110°C-166 °F
148°C298 °F

Water Absorption (24 h)

0.01%
0.07%

Water Absorption (Saturation)

0.05%
0.4%

Refractive Index

1.54
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.48 W/m·K0.28 BTU/hr·ft·°F
0.22 W/m·K0.13 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
1,300 J/kg·K0.31 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

150 µm/m·K83.3 µin/in·°F
25 µm/m·K13.9 µin/in·°F

Max Service Temperature (continuous)

80°C176 °F
110°C230 °F

Min Service Temperature

-80°C-112 °F
-40°C-40 °F

Heat Deflection Temp. @ 0.45 MPa

76°C169 °F
158°C316 °F

Heat Deflection Temp. @ 1.8 MPa

47°C117 °F
145°C293 °F

Vicat Softening Point (B50)

76°C169 °F
160°C320 °F

Limiting Oxygen Index

18%
25%

Max Service Temperature (short-term)

110°C230 °F
145°C293 °F

Electrical

Conductivity and insulation.

Dielectric Strength

24 kV/mm610 V/mil
28 kV/mm711 V/mil

Dielectric Constant (1 MHz)

2.35
3.2

Dissipation Factor (1 MHz)

3×10⁻⁴
0.004

Comparative Tracking Index (CTI)

600 V
250 V

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
85 / 100

UV / Weathering Resistance

25 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
55 / 100

Weldability

95 / 100
45 / 100

Formability (cold)

70 / 100
10 / 100

Mold Shrinkage

2%
0.2%

Processing Melt Temperature (typ.)

230°C446 °F
290°C554 °F

Mold Temperature (typ.)

40°C104 °F
95°C203 °F

Same in both: Polishability 30 / 100 · Melt Flow Rate 8 g/10 min

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

78 MJ/kg33,534 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
4.6 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
220 L/kg26.4 gal/lb

Typical Recycled Content

10%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

29 kN·m/kg
94 kN·m/kg

Specific Stiffness (E / density)

1.2 MN·m/kg
7 MN·m/kg

Thermal Diffusivity

0.3 mm²/s
0.1 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleHDPE

Manufacturing and finishing

CapabilityHDPEPPE-GF30
CNC machiningYes—
Sheet metalYes—
Injection moldingYes—
Default conditionFDA Compliant—
Relative cost$ Budget$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Chrome Plating (Plastic)Yes—
EMI Shielding CoatingYes—
PaintingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
UV CoatingYes—

HDPE vs PPE-GF30 — frequently asked

Is PPE-GF30 stronger than HDPE?

Yes. PPE-GF30 has a typical tensile strength of 120 MPa (17.4 ksi) against 28 MPa (4.06 ksi) for HDPE — about 4.3 times as much.

Which is cheaper, HDPE or PPE-GF30?

HDPE is the lower-cost material: it sits in the budget tier ($) while PPE-GF30 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, HDPE or PPE-GF30?

HDPE. Its machinability rates very good (75/100) against good (55/100) for PPE-GF30; for welding the order is HDPE first (excellent, 95/100) then PPE-GF30 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in HDPE and PPE-GF30 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.