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HDPE vs LDPE

Polymer · grade comparison

HDPE and LDPE are both polymer grades, both corrosion resistant plastic. HDPE is the stronger of the two: yield strength 26 MPa (3.77 ksi) against 10 MPa (1.45 ksi) for LDPE, about 160% more; tensile strength follows at 28 MPa (4.06 ksi) vs 11 MPa (1.6 ksi). HDPE is the more ductile: elongation 600% versus 450% for LDPE, and HDPE is harder (65 Shore D vs 47 Shore D). LDPE is lighter (0.92 g/cm³ vs 0.96 g/cm³ for HDPE) and HDPE is stiffer (1.1 GPa vs 0.22 GPa). On the shop floor, HDPE machines more easily (very good vs fair).

HDPEChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

LDPEChoose it when weight is the constraint.

HDPE vs LDPE: properties

HDPELDPE

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

1.1 GPa0.16 Msi
0.22 GPa0.03 Msi

Shear Modulus

0.4 GPa0.06 Msi
0.08 GPa0.01 Msi

Bulk Modulus

3 GPa0.44 Msi
2 GPa0.26 Msi

Poisson's Ratio

0.44
0.45

Tensile Strength (Ultimate)

28 MPa4.1 ksi
11 MPa1.6 ksi

Yield Strength (0.2% offset)

26 MPa3.8 ksi
10 MPa1.5 ksi

Elongation at Break

600%
450%

Compressive Strength

22 MPa3.2 ksi
9 MPa1.3 ksi

Compressive Modulus

0.9 GPa0.13 Msi
0.2 GPa0.03 Msi

Flexural Strength

27 MPa3.9 ksi
10 MPa1.5 ksi

Flexural Modulus

1.2 GPa0.17 Msi
0.25 GPa0.04 Msi

Shear Strength

20 MPa2.9 ksi
8 MPa1.2 ksi

Fracture Toughness (K_IC)

2 MPa·√m1.8 ksi·√in
1.4 MPa·√m1.3 ksi·√in

Izod Impact, Notched

90 J/m1.7 ft·lbf/in
800 J/m15 ft·lbf/in

Hardness, Shore D

65 Shore D
47 Shore D

Hardness, Rockwell R

55 HRR
—

Hardness, Shore A

—
93 Shore A

Tear Strength

—
55 kN/m314 lbf/in

Physical

Density and transition temperatures.

Density

0.96 g/cm³0.03 lb/in³
0.92 g/cm³0.03 lb/in³

Melting Temperature (Tm)

132°C270 °F
110°C230 °F

Water Absorption (Saturation)

0.05%
0.02%

Refractive Index

1.54
1.51

Light Transmission

—
80%

Same in both: Glass Transition (Tg) -110°C-166 °F · Water Absorption (24 h) 0.01%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.48 W/m·K0.28 BTU/hr·ft·°F
0.33 W/m·K0.19 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
2,100 J/kg·K0.5 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

150 µm/m·K83.3 µin/in·°F
190 µm/m·K106 µin/in·°F

Max Service Temperature (continuous)

80°C176 °F
70°C158 °F

Min Service Temperature

-80°C-112 °F
-60°C-76 °F

Heat Deflection Temp. @ 0.45 MPa

76°C169 °F
47°C117 °F

Heat Deflection Temp. @ 1.8 MPa

47°C117 °F
34°C93 °F

Vicat Softening Point (B50)

76°C169 °F
50°C122 °F

Max Service Temperature (short-term)

110°C230 °F
90°C194 °F

Same in both: Limiting Oxygen Index 18%

Electrical

Conductivity and insulation.

Dielectric Strength

24 kV/mm610 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

2.35
2.28

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Dissipation Factor (1 MHz) 3×10⁻⁴ · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
88 / 100

UV / Weathering Resistance

25 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
45 / 100

Formability (cold)

70 / 100
90 / 100

Mold Shrinkage

2%
2.5%

Melt Flow Rate

8 g/10 min
2 g/10 min

Processing Melt Temperature (typ.)

230°C446 °F
190°C374 °F

Mold Temperature (typ.)

40°C104 °F
30°C86 °F

Same in both: Weldability 95 / 100 · Polishability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

78 MJ/kg33,534 BTU/lb
80 MJ/kg34,394 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
120 L/kg14.4 gal/lb

Same in both: Typical Recycled Content 10%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

29 kN·m/kg
12 kN·m/kg

Specific Stiffness (E / density)

1.2 MN·m/kg
0.2 MN·m/kg

Modulus of Resilience

307 kJ/m³
227 kJ/m³

Thermal Diffusivity

0.3 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleHDPELDPE

Manufacturing and finishing

CapabilityHDPELDPE
CNC machiningYes—
Default conditionFDA CompliantUnfilled
Relative cost$ Budget$ Budget
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—

Both are offered for Sheet metal and Injection molding. Both take the same 6 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Painting, Soft Touch Coating, Spray Painting, UV Coating.

HDPE vs LDPE — frequently asked

Is HDPE stronger than LDPE?

Yes. HDPE has a typical yield strength of 26 MPa (3.77 ksi) against 10 MPa (1.45 ksi) for LDPE — about 160% more. Tensile strength is 28 MPa (4.06 ksi) vs 11 MPa (1.6 ksi).

Which is cheaper, HDPE or LDPE?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, HDPE or LDPE?

HDPE. Its machinability rates very good (75/100) against fair (45/100) for LDPE.

Ready to make it?

Upload a CAD file and FabDigit prices the part in HDPE and LDPE side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.