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CPVC vs PP

Polymer · grade comparison

CPVC and PP are both polymer grades, both corrosion resistant plastic. CPVC is the stronger of the two: yield strength 52 MPa (7.54 ksi) against 33 MPa (4.79 ksi) for PP, about 58% more; tensile strength follows at 55 MPa (7.98 ksi) vs 35 MPa (5.08 ksi). In exchange, PP is the more ductile: elongation 150% versus 25% for CPVC, and CPVC is harder (82 Shore D vs 72 Shore D). PP is lighter (0.91 g/cm³ vs 1.54 g/cm³ for CPVC) and CPVC is stiffer (3 GPa vs 1.5 GPa). On the shop floor, CPVC machines more easily (very good vs good), PP welds better (excellent vs good), and PP sits in a lower cost tier (budget, $) than CPVC (standard, $$).

CPVCChoose it when strength drives the design, or when the part is machined in volume.

PPChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

CPVC vs PP: properties

CPVCPP

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

3 GPa0.44 Msi
1.5 GPa0.22 Msi

Shear Modulus

1.1 GPa0.16 Msi
0.55 GPa0.08 Msi

Poisson's Ratio

0.38
0.42

Tensile Strength (Ultimate)

55 MPa8 ksi
35 MPa5.1 ksi

Yield Strength (0.2% offset)

52 MPa7.5 ksi
33 MPa4.8 ksi

Elongation at Break

25%
150%

Compressive Strength

75 MPa10.9 ksi
42 MPa6.1 ksi

Compressive Modulus

2.7 GPa0.39 Msi
1.4 GPa0.2 Msi

Flexural Strength

95 MPa13.8 ksi
45 MPa6.5 ksi

Flexural Modulus

3 GPa0.44 Msi
1.5 GPa0.22 Msi

Shear Strength

45 MPa6.5 ksi
25 MPa3.6 ksi

Izod Impact, Notched

90 J/m1.7 ft·lbf/in
30 J/m0.56 ft·lbf/in

Hardness, Shore D

82 Shore D
72 Shore D

Hardness, Rockwell R

118 HRR
95 HRR

Bulk Modulus

—
3 GPa0.45 Msi

Fracture Toughness (K_IC)

—
3.5 MPa·√m3.2 ksi·√in

Physical

Density and transition temperatures.

Density

1.54 g/cm³0.06 lb/in³
0.91 g/cm³0.03 lb/in³

Glass Transition (Tg)

115°C239 °F
-10°C14 °F

Water Absorption (24 h)

0.04%
0.02%

Water Absorption (Saturation)

0.25%
0.1%

Refractive Index

1.55
1.49

Melting Temperature (Tm)

—
165°C329 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.14 W/m·K0.08 BTU/hr·ft·°F
0.22 W/m·K0.13 BTU/hr·ft·°F

Specific Heat Capacity

950 J/kg·K0.23 BTU/lb·°F
1,900 J/kg·K0.45 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

68 µm/m·K37.8 µin/in·°F
110 µm/m·K61.1 µin/in·°F

Max Service Temperature (continuous)

93°C199 °F
100°C212 °F

Min Service Temperature

0°C32 °F
-10°C14 °F

Heat Deflection Temp. @ 0.45 MPa

118°C244 °F
105°C221 °F

Heat Deflection Temp. @ 1.8 MPa

103°C217 °F
60°C140 °F

Vicat Softening Point (B50)

115°C239 °F
90°C194 °F

Limiting Oxygen Index

60%
18%

Max Service Temperature (short-term)

105°C221 °F
130°C266 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

22 kV/mm559 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

3.4
2.25

Dissipation Factor (1 MHz)

0.014
3×10⁻⁴

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁶ Ω·cm

Surface Resistivity

—
1×10¹⁵ Ω

Same in both: Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
92 / 100

UV / Weathering Resistance

55 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
60 / 100

Weldability

65 / 100
92 / 100

Formability (cold)

55 / 100
80 / 100

Polishability

55 / 100
40 / 100

Mold Shrinkage

0.5%
1.6%

Processing Melt Temperature (typ.)

200°C392 °F
230°C446 °F

Mold Temperature (typ.)

55°C131 °F
40°C104 °F

Melt Flow Rate

—
12 g/10 min

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

75 MJ/kg32,244 BTU/lb
78 MJ/kg33,534 BTU/lb

Embodied Carbon (primary production)

3 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
100 L/kg12 gal/lb

Typical Recycled Content

0%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

36 kN·m/kg
39 kN·m/kg

Specific Stiffness (E / density)

1.9 MN·m/kg
1.7 MN·m/kg

Modulus of Resilience

451 kJ/m³
363 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePPCPVC

Manufacturing and finishing

CapabilityCPVCPP
3D printing—Yes
Default conditionUnfilledHomopolymer
Relative cost$$ Standard$ Budget
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm
Conductive Coating—Yes
Dyeing (Nylon)—Yes
Primer Coating—Yes
Tinted Coating—Yes
Vacuum Metallization—Yes
Waterproof Coating—Yes

Both are offered for CNC machining, Sheet metal and Injection molding. They share 6 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Painting, Soft Touch Coating, Spray Painting, UV Coating.

CPVC vs PP — frequently asked

Is CPVC stronger than PP?

Yes. CPVC has a typical yield strength of 52 MPa (7.54 ksi) against 33 MPa (4.79 ksi) for PP — about 58% more. Tensile strength is 55 MPa (7.98 ksi) vs 35 MPa (5.08 ksi).

Which is cheaper, CPVC or PP?

PP is the lower-cost material: it sits in the budget tier ($) while CPVC is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, CPVC or PP?

CPVC. Its machinability rates very good (75/100) against good (60/100) for PP; for welding the order is PP first (excellent, 92/100) then CPVC (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in CPVC and PP side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.