FabDigitFabDigit

BIIR vs Silicone

Polymer · grade comparison

BIIR and Silicone are both polymer grades. BIIR is the stronger of the two: tensile strength 11 MPa (1.6 ksi) against 8 MPa (1.16 ksi) for Silicone, about 38% more. BIIR is stiffer (0 GPa vs 0 GPa) and Silicone runs hotter in service (200°C vs 130°C continuous). On the shop floor, BIIR machines more easily (30 vs 20 out of 100) and BIIR sits in a lower cost tier (standard, $$) than Silicone (premium, $$$).

BIIRChoose it when strength drives the design, or when the part is machined in volume.

SiliconeChoose it when the part sees heat.

BIIR vs Silicone: properties

BIIRSilicone

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa5.8×10⁻⁴ Msi
0 GPa3.19×10⁻⁴ Msi

Shear Modulus

0 GPa1.89×10⁻⁴ Msi
7.5×10⁻⁴ GPa1.09×10⁻⁴ Msi

Bulk Modulus

2 GPa0.29 Msi
2 GPa0.22 Msi

Poisson's Ratio

0.5
0.49

Tensile Strength (Ultimate)

11 MPa1.6 ksi
8 MPa1.2 ksi

Shear Strength

7 MPa0.94 ksi
—

Hardness, Shore A

60 Shore A
50 Shore A

Hardness, Shore D

15 Shore D
—

Tear Strength

30 kN/m171 lbf/in
25 kN/m143 lbf/in

Compression Set (22 h, 70 °C)

32%
20%

Same in both: Elongation at Break 500%

Physical

Density and transition temperatures.

Density

1.13 g/cm³0.04 lb/in³
1.15 g/cm³0.04 lb/in³

Glass Transition (Tg)

-60°C-76 °F
-125°C-193 °F

Water Absorption (24 h)

0.5%
0.3%

Refractive Index

1.51
1.41

Light Transmission

—
88%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
1,300 J/kg·K0.31 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
270 µm/m·K150 µin/in·°F

Max Service Temperature (continuous)

130°C266 °F
200°C392 °F

Min Service Temperature

-45°C-49 °F
-60°C-76 °F

Limiting Oxygen Index

20%
26%

Max Service Temperature (short-term)

170°C338 °F
250°C482 °F

Same in both: Thermal Conductivity 0.22 W/m·K0.13 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

25 kV/mm635 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

2.4
3

Dissipation Factor (1 MHz)

0.004
0.002

Surface Resistivity

—
1×10¹⁴ Ω

Comparative Tracking Index (CTI)

—
600 V

Same in both: Volume Resistivity 1×10¹⁵ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
90 / 100

UV / Weathering Resistance

85 / 100
97 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
20 / 100

Weldability

25 / 100
20 / 100

Formability (cold)

88 / 100
95 / 100

Mold Shrinkage

2.2%
2.5%

Mold Temperature (typ.)

170°C338 °F
180°C356 °F

Polishability

—
85 / 100

Processing Melt Temperature (typ.)

—
25°C77 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
110 MJ/kg47,292 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

10 kN·m/kg
7 kN·m/kg

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleSilicone

Manufacturing and finishing

CapabilityBIIRSilicone
Injection molding—Yes
Default condition—Medical Grade
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

BIIR vs Silicone — frequently asked

Is BIIR stronger than Silicone?

Yes. BIIR has a typical tensile strength of 11 MPa (1.6 ksi) against 8 MPa (1.16 ksi) for Silicone — about 38% more.

Which is cheaper, BIIR or Silicone?

BIIR is the lower-cost material: it sits in the standard tier ($$) while Silicone is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, BIIR or Silicone?

BIIR, by a small margin. Both rate poor for machinability — 30/100 against 20/100 for Silicone; for welding the order is BIIR first (poor, 25/100) then Silicone (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in BIIR and Silicone side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.