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EPDM vs Silicone

Polymer · grade comparison

EPDM and Silicone are both polymer grades. EPDM is the stronger of the two: tensile strength 12 MPa (1.74 ksi) against 8 MPa (1.16 ksi) for Silicone, about 50% more. In exchange, Silicone is the more ductile: elongation 500% versus 400% for EPDM. EPDM is stiffer (0.01 GPa vs 0 GPa) and Silicone runs hotter in service (200°C vs 120°C continuous). On the shop floor, EPDM machines more easily (30 vs 20 out of 100) and EPDM sits in a lower cost tier (standard, $$) than Silicone (premium, $$$).

EPDMChoose it when strength drives the design, or when the part is machined in volume.

SiliconeChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

EPDM vs Silicone: properties

EPDMSilicone

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa8.7×10⁻⁴ Msi
0 GPa3.19×10⁻⁴ Msi

Shear Modulus

0 GPa2.9×10⁻⁴ Msi
7.5×10⁻⁴ GPa1.09×10⁻⁴ Msi

Bulk Modulus

2 GPa0.29 Msi
2 GPa0.22 Msi

Poisson's Ratio

0.5
0.49

Tensile Strength (Ultimate)

12 MPa1.7 ksi
8 MPa1.2 ksi

Elongation at Break

400%
500%

Hardness, Shore A

70 Shore A
50 Shore A

Hardness, Shore D

22 Shore D
—

Same in both: Tear Strength 25 kN/m143 lbf/in · Compression Set (22 h, 70 °C) 20%

Physical

Density and transition temperatures.

Glass Transition (Tg)

-55°C-67 °F
-125°C-193 °F

Water Absorption (24 h)

0.5%
0.3%

Refractive Index

—
1.41

Light Transmission

—
88%

Same in both: Density 1.15 g/cm³0.04 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.22 W/m·K0.13 BTU/hr·ft·°F

Specific Heat Capacity

2,000 J/kg·K0.48 BTU/lb·°F
1,300 J/kg·K0.31 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
270 µm/m·K150 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
200°C392 °F

Min Service Temperature

-50°C-58 °F
-60°C-76 °F

Limiting Oxygen Index

19%
26%

Max Service Temperature (short-term)

160°C320 °F
250°C482 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

25 kV/mm635 V/mil
22 kV/mm559 V/mil

Dissipation Factor (1 MHz)

0.007
0.002

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Surface Resistivity

—
1×10¹⁴ Ω

Same in both: Dielectric Constant (1 MHz) 3 · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
90 / 100

UV / Weathering Resistance

95 / 100
97 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
20 / 100

Weldability

15 / 100
20 / 100

Formability (cold)

90 / 100
95 / 100

Polishability

20 / 100
85 / 100

Processing Melt Temperature (typ.)

100°C212 °F
25°C77 °F

Mold Temperature (typ.)

175°C347 °F
180°C356 °F

Same in both: Mold Shrinkage 2.5%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
110 MJ/kg47,292 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

10 kN·m/kg
7 kN·m/kg

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEPDMSilicone

Manufacturing and finishing

CapabilityEPDMSilicone
Default conditionSolidMedical Grade
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Both are offered for Injection molding. Both take the same 5 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Soft Touch Coating, Spray Painting, UV Coating.

EPDM vs Silicone — frequently asked

Is EPDM stronger than Silicone?

Yes. EPDM has a typical tensile strength of 12 MPa (1.74 ksi) against 8 MPa (1.16 ksi) for Silicone — about 50% more.

Which is cheaper, EPDM or Silicone?

EPDM is the lower-cost material: it sits in the standard tier ($$) while Silicone is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, EPDM or Silicone?

EPDM, by a small margin. Both rate poor for machinability — 30/100 against 20/100 for Silicone; for welding the order is Silicone first (poor, 20/100) then EPDM (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPDM and Silicone side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.