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Poron vs Silicone

Polymer · grade comparison

Poron and Silicone are both polymer grades. Silicone is the stronger of the two: tensile strength 8 MPa (1.16 ksi) against 1 MPa (0.145 ksi) for Poron, about 8.0 times as much. Silicone is the more ductile: elongation 500% versus 150% for Poron. Poron is lighter (0.32 g/cm³ vs 1.15 g/cm³ for Silicone) and Silicone is stiffer (0 GPa vs 0 GPa). On the shop floor, Poron machines more easily (very good vs poor) and Poron sits in a lower cost tier (standard, $$) than Silicone (premium, $$$).

PoronChoose it when weight is the constraint, or when the part is machined in volume.

SiliconeChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Poron vs Silicone: properties

PoronSilicone

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa2.18×10⁻⁴ Msi
0 GPa3.19×10⁻⁴ Msi

Poisson's Ratio

0.3
0.49

Tensile Strength (Ultimate)

1 MPa0.15 ksi
8 MPa1.2 ksi

Elongation at Break

150%
500%

Compressive Strength

0.07 MPa0.01 ksi
—

Compressive Modulus

8×10⁻⁴ GPa1.16×10⁻⁴ Msi
—

Hardness, Shore A

20 Shore A
50 Shore A

Tear Strength

2 kN/m8.6 lbf/in
25 kN/m143 lbf/in

Compression Set (22 h, 70 °C)

5%
20%

Shear Modulus

—
7.5×10⁻⁴ GPa1.09×10⁻⁴ Msi

Bulk Modulus

—
2 GPa0.22 Msi

Physical

Density and transition temperatures.

Density

0.32 g/cm³0.01 lb/in³
1.15 g/cm³0.04 lb/in³

Glass Transition (Tg)

-35°C-31 °F
-125°C-193 °F

Water Absorption (24 h)

3%
0.3%

Refractive Index

—
1.41

Light Transmission

—
88%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.06 W/m·K0.03 BTU/hr·ft·°F
0.22 W/m·K0.13 BTU/hr·ft·°F

Specific Heat Capacity

1,700 J/kg·K0.41 BTU/lb·°F
1,300 J/kg·K0.31 BTU/lb·°F

Max Service Temperature (continuous)

90°C194 °F
200°C392 °F

Min Service Temperature

-40°C-40 °F
-60°C-76 °F

Max Service Temperature (short-term)

120°C248 °F
250°C482 °F

Thermal Expansion (CTE, 20–100 °C)

—
270 µm/m·K150 µin/in·°F

Limiting Oxygen Index

—
26%

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

1.7
3

Volume Resistivity

1×10¹³ Ω·cm
1×10¹⁵ Ω·cm

Electrical Resistivity

—
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

—
22 kV/mm559 V/mil

Dissipation Factor (1 MHz)

—
0.002

Surface Resistivity

—
1×10¹⁴ Ω

Comparative Tracking Index (CTI)

—
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
90 / 100

UV / Weathering Resistance

40 / 100
97 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
20 / 100

Formability (cold)

90 / 100
95 / 100

Weldability

—
20 / 100

Polishability

—
85 / 100

Mold Shrinkage

—
2.5%

Processing Melt Temperature (typ.)

—
25°C77 °F

Mold Temperature (typ.)

—
180°C356 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
110 MJ/kg47,292 BTU/lb

Embodied Carbon (primary production)

5 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

—
250 L/kg30 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

3 kN·m/kg
7 kN·m/kg

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleSiliconePoron

Manufacturing and finishing

CapabilityPoronSilicone
Default conditionStandardMedical Grade
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Both are offered for Injection molding. Both take the same 5 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Soft Touch Coating, Spray Painting, UV Coating.

Poron vs Silicone — frequently asked

Is Silicone stronger than Poron?

Yes. Silicone has a typical tensile strength of 8 MPa (1.16 ksi) against 1 MPa (0.145 ksi) for Poron — about 8.0 times as much.

Which is cheaper, Poron or Silicone?

Poron is the lower-cost material: it sits in the standard tier ($$) while Silicone is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Poron or Silicone?

Poron. Its machinability rates very good (80/100) against poor (20/100) for Silicone.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Poron and Silicone side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.