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ABS vs ASA

Polymer · grade comparison

ABS and ASA are both polymer grades. ASA is the stronger of the two: yield strength 45 MPa (6.53 ksi) against 42 MPa (6.09 ksi) for ABS, about 7% more; tensile strength follows at 47 MPa (6.82 ksi) vs 43 MPa (6.24 ksi). On the shop floor, ABS sits in a lower cost tier (budget, $) than ASA (standard, $$).

ABSChoose it when cost is the deciding factor.

ASAChoose it when strength drives the design.

ABS vs ASA: properties

ABSASA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.3 GPa0.33 Msi
2.2 GPa0.32 Msi

Shear Modulus

0.85 GPa0.12 Msi
0.8 GPa0.12 Msi

Poisson's Ratio

0.35
0.37

Tensile Strength (Ultimate)

43 MPa6.2 ksi
47 MPa6.8 ksi

Yield Strength (0.2% offset)

42 MPa6.1 ksi
45 MPa6.5 ksi

Compressive Strength

65 MPa9.4 ksi
62 MPa9 ksi

Compressive Modulus

2.2 GPa0.32 Msi
—

Flexural Strength

70 MPa10.2 ksi
72 MPa10.4 ksi

Flexural Modulus

2.3 GPa0.33 Msi
2.2 GPa0.32 Msi

Shear Strength

34 MPa4.9 ksi
35 MPa5.1 ksi

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
—

Izod Impact, Notched

200 J/m3.7 ft·lbf/in
130 J/m2.4 ft·lbf/in

Hardness, Rockwell M

—
70 HRM

Same in both: Bulk Modulus 4 GPa0.51 Msi · Elongation at Break 25% · Hardness, Shore D 78 Shore D · Hardness, Rockwell R 105 HRR

Physical

Density and transition temperatures.

Density

1.04 g/cm³0.04 lb/in³
1.07 g/cm³0.04 lb/in³

Refractive Index

—
1.57

Same in both: Glass Transition (Tg) 105°C221 °F · Water Absorption (24 h) 0.3% · Water Absorption (Saturation) 1%

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

90 µm/m·K50 µin/in·°F
85 µm/m·K47.2 µin/in·°F

Max Service Temperature (continuous)

75°C167 °F
80°C176 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Heat Deflection Temp. @ 0.45 MPa

95°C203 °F
98°C208 °F

Heat Deflection Temp. @ 1.8 MPa

85°C185 °F
88°C190 °F

Same in both: Thermal Conductivity 0.17 W/m·K0.1 BTU/hr·ft·°F · Specific Heat Capacity 1,450 J/kg·K0.35 BTU/lb·°F · Vicat Softening Point (B50) 100°C212 °F · Limiting Oxygen Index 19% · Max Service Temperature (short-term) 95°C203 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

16 kV/mm406 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

2.9
3

Dissipation Factor (1 MHz)

0.009
0.015

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁶ Ω·cm

Same in both: Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
70 / 100

UV / Weathering Resistance

22 / 100
88 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
75 / 100

Weldability

78 / 100
70 / 100

Formability (cold)

82 / 100
75 / 100

Polishability

60 / 100
70 / 100

Mold Shrinkage

0.55%
0.5%

Melt Flow Rate

20 g/10 min
12 g/10 min

Processing Melt Temperature (typ.)

235°C455 °F
245°C473 °F

Mold Temperature (typ.)

60°C140 °F
65°C149 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
96 MJ/kg41,273 BTU/lb

Embodied Carbon (primary production)

3.8 kg CO₂/kg
3.9 kg CO₂/kg

Same in both: Embodied Water 200 L/kg24 gal/lb · Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

41 kN·m/kg
44 kN·m/kg

Specific Stiffness (E / density)

2.2 MN·m/kg
2.1 MN·m/kg

Modulus of Resilience

383 kJ/m³
460 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleABSASA

Manufacturing and finishing

CapabilityABSASA
Default conditionUnfilledUnfilled
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining, Sheet metal, Injection molding and 3D printing. Both take the same 12 finishes: Chrome Plating (Plastic), Conductive Coating, Dyeing (Nylon), EMI Shielding Coating, Painting, Primer Coating, Soft Touch Coating, Spray Painting, Tinted Coating, UV Coating, Vacuum Metallization, Waterproof Coating.

ABS vs ASA — frequently asked

Is ASA stronger than ABS?

Yes. ASA has a typical yield strength of 45 MPa (6.53 ksi) against 42 MPa (6.09 ksi) for ABS — about 7% more. Tensile strength is 47 MPa (6.82 ksi) vs 43 MPa (6.24 ksi).

Which is cheaper, ABS or ASA?

ABS is the lower-cost material: it sits in the budget tier ($) while ASA is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ABS or ASA?

ABS, by a small margin. Both rate very good for machinability — 80/100 against 75/100 for ASA; for welding the order is ABS first (very good, 78/100) then ASA (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ABS and ASA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.