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AES vs ASA

Polymer · grade comparison

AES and ASA are both polymer grades. ASA is the stronger of the two: yield strength 45 MPa (6.53 ksi) against 38 MPa (5.51 ksi) for AES, about 18% more; tensile strength follows at 47 MPa (6.82 ksi) vs 40 MPa (5.8 ksi). In exchange, AES is the more ductile: elongation 35% versus 25% for ASA. ASA is stiffer (2.2 GPa vs 1.9 GPa). On the shop floor, ASA machines more easily (very good vs good).

AESChoose it when the part is bent, formed or impact-loaded.

ASAChoose it when strength drives the design, or when the part is machined in volume.

AES vs ASA: properties

AESASA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

1.9 GPa0.28 Msi
2.2 GPa0.32 Msi

Poisson's Ratio

0.38
0.37

Tensile Strength (Ultimate)

40 MPa5.8 ksi
47 MPa6.8 ksi

Yield Strength (0.2% offset)

38 MPa5.5 ksi
45 MPa6.5 ksi

Elongation at Break

35%
25%

Compressive Strength

55 MPa8 ksi
62 MPa9 ksi

Flexural Strength

60 MPa8.7 ksi
72 MPa10.4 ksi

Flexural Modulus

2 GPa0.29 Msi
2.2 GPa0.32 Msi

Shear Strength

32 MPa4.6 ksi
35 MPa5.1 ksi

Izod Impact, Notched

250 J/m4.7 ft·lbf/in
130 J/m2.4 ft·lbf/in

Hardness, Rockwell R

103 HRR
105 HRR

Shear Modulus

—
0.8 GPa0.12 Msi

Bulk Modulus

—
4 GPa0.51 Msi

Hardness, Shore D

—
78 Shore D

Hardness, Rockwell M

—
70 HRM

Physical

Density and transition temperatures.

Density

1.04 g/cm³0.04 lb/in³
1.07 g/cm³0.04 lb/in³

Glass Transition (Tg)

103°C217 °F
105°C221 °F

Water Absorption (24 h)

0.25%
0.3%

Water Absorption (Saturation)

0.8%
1%

Refractive Index

—
1.57

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,400 J/kg·K0.33 BTU/lb·°F
1,450 J/kg·K0.35 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

90 µm/m·K50 µin/in·°F
85 µm/m·K47.2 µin/in·°F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Heat Deflection Temp. @ 0.45 MPa

95°C203 °F
98°C208 °F

Heat Deflection Temp. @ 1.8 MPa

81°C178 °F
88°C190 °F

Vicat Softening Point (B50)

98°C208 °F
100°C212 °F

Max Service Temperature (short-term)

100°C212 °F
95°C203 °F

Same in both: Thermal Conductivity 0.17 W/m·K0.1 BTU/hr·ft·°F · Max Service Temperature (continuous) 80°C176 °F · Limiting Oxygen Index 19%

Electrical

Conductivity and insulation.

Dielectric Strength

20 kV/mm508 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

2.9
3

Dissipation Factor (1 MHz)

0.012
0.015

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

UV / Weathering Resistance

80 / 100
88 / 100

Corrosion Resistance

—
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
75 / 100

Weldability

75 / 100
70 / 100

Formability (cold)

80 / 100
75 / 100

Polishability

60 / 100
70 / 100

Mold Shrinkage

0.55%
0.5%

Processing Melt Temperature (typ.)

225°C437 °F
245°C473 °F

Mold Temperature (typ.)

60°C140 °F
65°C149 °F

Same in both: Melt Flow Rate 12 g/10 min

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
96 MJ/kg41,273 BTU/lb

Embodied Carbon (primary production)

4.1 kg CO₂/kg
3.9 kg CO₂/kg

Typical Recycled Content

0%
5%

Same in both: Embodied Water 200 L/kg24 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

38 kN·m/kg
44 kN·m/kg

Specific Stiffness (E / density)

1.8 MN·m/kg
2.1 MN·m/kg

Modulus of Resilience

380 kJ/m³
460 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleASAAES

Manufacturing and finishing

CapabilityAESASA
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
3D printing—Yes
Default condition—Unfilled
Relative cost$$ Standard$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
Conductive Coating—Yes
Dyeing (Nylon)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Primer Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
Tinted Coating—Yes
UV Coating—Yes
Vacuum Metallization—Yes
Waterproof Coating—Yes

AES vs ASA — frequently asked

Is ASA stronger than AES?

Yes. ASA has a typical yield strength of 45 MPa (6.53 ksi) against 38 MPa (5.51 ksi) for AES — about 18% more. Tensile strength is 47 MPa (6.82 ksi) vs 40 MPa (5.8 ksi).

Which is cheaper, AES or ASA?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AES or ASA?

ASA. Its machinability rates very good (75/100) against good (65/100) for AES; for welding the order is AES first (very good, 75/100) then ASA (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AES and ASA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.